One business that remained very strong during the past year and a half of the pandemic is that of alcohol distribution. The State of Iowa experienced this with steadily increasing sales at a time when product variety was also growing.
"We were deemed an essential business during the pandemic, so it was very important that we were able to fulfill our obligations to our stores," says Herb Sutton Jr., chief operations officer at the Iowa Alcoholic Beverages Division (ABD). "The suppliers are very creative in what they provide to the state, and it provides a good opportunity for Iowans to have choice."
Sutton says that sales really began to explode when state law changed in 2011 to allow convenience stores to sell liquor. About five years ago, the state realized it would need some transportation and distribution expertise to meet its growing obligations.
"Our strategic plan is always looking for ways to improve service to our customers," explains Stephen Larson, administrator for the Iowa ABD. "We did not feel that the model that we had then was a sustainable model to meet the needs of our customers as the Iowa marketplace continued to grow in the number of distribution points. So, we made a decision strategically to look at a public-private partnership for the distribution of alcohol."
Larson says they sought a company that had expertise in both warehousing and transportation. The new partner would run the state's distribution warehouse in Ankeny, Iowa, and also transport and deliver orders to the more than 1,850 customer locations that the state currently serves. After an extensive evaluation process, the Iowa ABD found their partner right in their own backyard with Ruan Transportation Management Systems, a Des Moines-based provider of integrated supply chain solutions.
A PARTNERSHIP WITH THE RIGHT MIX The partnership between Ruan and the Iowa Alcoholic Beverages Division launched in 2019, when Ruan began managing and staffing the Ankeny warehouse that distributes all of the alcoholic spirits statewide. The work includes receiving inventory from suppliers and filling customer orders, which consist primarily of full cases and mixed cases of individually picked bottles.
Ruan also implemented an optimized transportation network using 19 tractors and 29 trailers to deliver all of the orders picked by the warehouse. Ruan continues to optimize the routes within the network to incorporate new customer destinations efficiently. In a typical week, the drivers travel about 18,000 miles to deliver some 58,000 cases of liquor. Many of the drivers had been state employees but transferred to Ruan employment with the partnership. That helped to provide a seamless transition that maintained and then exceeded the prior performance levels.
"It was very important for us to have a seamless transition because public-private partnerships can become very public if they go wrong. But the customer-service levels have been really good," says Sutton.
Volumes have also increased. Last year, a 20,000-square-foot warehouse expansion was completed to add storage. The layout of the warehouse is also being redesigned to make picking more efficient. Transitioning to Ruan's warehouse management system and in-house software provided better integration between the distribution and transportation operations. Overall, the partnership has exceeded the expected cost savings.
"The hard costs, which are the distribution costs of transportation and warehousing, are also lower than what they would have been under the prior model," explains Larson. "One of the benefits to the seamless transition is Ruan 'gets it'. I feel very strongly we will have a long-term strategic partnership with Ruan."
For information on Ruan, please visit www.ruan.com.
Today's dynamic warehouses present many labor challenges. Raymond's comprehensive operator assist portfolio helps address these challenges with technologies that reinforce training. Two key solutions, the iWAREHOUSE® Integrated Tether System and iWAREHOUSE ObjectSense Detection & Notification System (iW.ObjectSense), work seamlessly in various applications to reinforce best practices. Both provide three layers of security: audible alerts, visual notifications and controlled truck functionality. The Integrated Tether System is the industry's first wireless tether solution that notifies operators of their proper connection, while iW.ObjectSense uses lidar-scanning technology to notify operators of objects in their path. Both solutions alert operators and offer smart truck functionality in dynamic environments, helping operators stay secure while improving productivity in high-demand warehouse settings. For order picking applications, these two technologies layer together onto your Raymond lift trucks for greater efficiency. For more information, visit
www.Raymondcorp.com/promat2025.
To keep up with rapid ecommerce growth in North America, PUMA outgrew its Torrance, California, distribution center. Seeking faster order fulfillment and expanded East Coast reach, PUMA partnered with Bastian Solutions to integrate a new, automated facility in Indianapolis, Indiana.
Featuring innovations like the AutoStore system and in-line packing automation, the new center delivers 10x more capacity and 20% faster fulfillment compared to the California site. With support from 3PL partner NFI/Cal Cartage, PUMA is well-equipped to handle peak season demands and scale for future growth.
To learn more about PUMA's automation journey and these advanced solutions across several of its locations, visit Bastian Solutions at ProMat 2025, booth S1203, March 17-20 in Chicago, IL.
HelloFresh partnered with Swisslog to implement an advanced automated distribution center in Irving, Texas, to support growing demand and menu expansion. The AutoStore system, empowered by Swisslog's SynQ software, optimizes inventory management, increases throughput, and ensures precise sequencing for efficient fulfillment. This automation allows HelloFresh to maintain high accuracy, freshness, and speed while seamlessly scaling operations without disruptions. By combining manual picking with automation, the system enhances productivity and streamlines order fulfillment, enabling HelloFresh to expand its offerings while maintaining exceptional service and quality.
The SP 1500 Series order picker enhances lift truck performance to meet today’s order picking challenges.
Adapted to fit each operator’s preferences, the SP 1500 Series order picker enhances lift truck performance to meet today’s order picking challenges. Its high visibility, fast lift and lower speeds and operator-focused environment boost productivity and safety.
GEODIS, a leading third-party logistics provider, partnered with Bastian Solutions to develop one of the most advanced order fulfillment and distribution centers, serving clients worldwide.
GEODIS, a leading third-party logistics provider, partnered with Bastian Solutions to develop one of the most advanced order fulfillment and distribution centers, serving clients worldwide. Bringing high throughput multi-channel flexibility to Maurices, a women's clothing retailer, this facility ships directly to consumers, replenishes stores, and fulfills buy-online-pick-up in store orders.
404,000 sq. ft. advanced fulfillment facility
60,000 sq. ft. highest throughput AutoStore system ever built