One business that remained very strong during the past year and a half of the pandemic is that of alcohol distribution. The State of Iowa experienced this with steadily increasing sales at a time when product variety was also growing.
"We were deemed an essential business during the pandemic, so it was very important that we were able to fulfill our obligations to our stores," says Herb Sutton Jr., chief operations officer at the Iowa Alcoholic Beverages Division (ABD). "The suppliers are very creative in what they provide to the state, and it provides a good opportunity for Iowans to have choice."
Sutton says that sales really began to explode when state law changed in 2011 to allow convenience stores to sell liquor. About five years ago, the state realized it would need some transportation and distribution expertise to meet its growing obligations.
"Our strategic plan is always looking for ways to improve service to our customers," explains Stephen Larson, administrator for the Iowa ABD. "We did not feel that the model that we had then was a sustainable model to meet the needs of our customers as the Iowa marketplace continued to grow in the number of distribution points. So, we made a decision strategically to look at a public-private partnership for the distribution of alcohol."
Larson says they sought a company that had expertise in both warehousing and transportation. The new partner would run the state's distribution warehouse in Ankeny, Iowa, and also transport and deliver orders to the more than 1,850 customer locations that the state currently serves. After an extensive evaluation process, the Iowa ABD found their partner right in their own backyard with Ruan Transportation Management Systems, a Des Moines-based provider of integrated supply chain solutions.
A PARTNERSHIP WITH THE RIGHT MIX The partnership between Ruan and the Iowa Alcoholic Beverages Division launched in 2019, when Ruan began managing and staffing the Ankeny warehouse that distributes all of the alcoholic spirits statewide. The work includes receiving inventory from suppliers and filling customer orders, which consist primarily of full cases and mixed cases of individually picked bottles.
Ruan also implemented an optimized transportation network using 19 tractors and 29 trailers to deliver all of the orders picked by the warehouse. Ruan continues to optimize the routes within the network to incorporate new customer destinations efficiently. In a typical week, the drivers travel about 18,000 miles to deliver some 58,000 cases of liquor. Many of the drivers had been state employees but transferred to Ruan employment with the partnership. That helped to provide a seamless transition that maintained and then exceeded the prior performance levels.
"It was very important for us to have a seamless transition because public-private partnerships can become very public if they go wrong. But the customer-service levels have been really good," says Sutton.
Volumes have also increased. Last year, a 20,000-square-foot warehouse expansion was completed to add storage. The layout of the warehouse is also being redesigned to make picking more efficient. Transitioning to Ruan's warehouse management system and in-house software provided better integration between the distribution and transportation operations. Overall, the partnership has exceeded the expected cost savings.
"The hard costs, which are the distribution costs of transportation and warehousing, are also lower than what they would have been under the prior model," explains Larson. "One of the benefits to the seamless transition is Ruan 'gets it'. I feel very strongly we will have a long-term strategic partnership with Ruan."
For information on Ruan, please visit www.ruan.com.
Watch Geekplus RoboShuttle Tote-to-Person system in action in this case study video. Discover how our RoboShuttle system, the industry's tallest mobile robot, is revolutionizing operations in a 3PL e-commerce warehouse. Geekplus Tote-to-Person solution fully leverages the client’s high ceiling to achieve maximum storage density, significantly enhancing the use of vertical space. It has also improved picking efficiency to more than 500 units per hour per associate, taking productivity to new levels. See the results for yourself in this video!
DexoryView is a powerful warehouse intelligence platform that transforms your operations by delivering unparalleled efficiency, cost reduction, and resilience through real-time inventory visibility. By combining stock-scanning robots with advanced AI-powered analytics, DexoryView provides precise, data-driven insights that enable faster order fulfilment, optimal resource utilisation, and increased revenue.
How it works
24/7 data collection: Dexory’s fully autonomous robots navigate your warehouse safely, tracking inventory, capturing assets, and monitoring environmental data. Collect over 10,000 locations per hour to maintain an up-to-the-minute view of your inventory.
99.9% accuracy: The data collected is instantly cross-referenced with your existing systems and integrated into an intuitive digital twin, allowing you to immediately detect and address discrepancies.
Full visibility for optimisation: With the platform’s analytics, you can quickly identify bottlenecks, increase productivity, and forecast demand, stock levels, and capacity with precision.
Real-time Inventory visibility and actionable insights
DexoryView provides a seamless way to improve inventory control through optimised warehouse space and staff utilisation. With the fastest data capture on the market, it delivers real-time visibility and actionable insights that help reduce financial waste and drive smarter operational decisions.
Detailed capabilities
Real-time data capture and analysis: Scanning up to 15,000 locations per hour, the solution autonomously collects and analyses data continuously, utilising advanced sensors and AI to maintain an accurate and up-to-date warehouse profile.
Improved stock accuracy: Shift from manual cycle counts to continuous monitoring, reducing misplacement errors to zero and ensuring the right stock is always in the right place at the right time.
Bulk location cycle counting: Enhance frequency and accuracy in block stack storage while reducing manual checks. DexoryView helps minimise stock loss, unfulfilled orders, inefficiencies, and waste through daily monitoring and issue resolution.
Pick face analysis: DexoryView identifies stock discrepancies in high-impact picking locations, allowing for fast corrections and ensuring products are shipped accurately and on time. Focus on key areas to reduce compounding errors site-wide.
Space optimisation: DexoryView visualises your location volumetric fill, helping you optimise storage by identifying the ideal sizing for products and locations. The platform highlights location consolidation opportunities, freeing up valuable space and enhancing capacity.
Flexible subscription model for rapid deployment
DexoryView’s subscription-based model enables swift deployment, providing insights and revealing lost stock within days, all without a capex investment. Key benefits include:
Quick setup in just 2 weeks: DexoryView is operational within two weeks, delivering value almost immediately.
All-inclusive subscription: A full-stack solution with no upfront costs, offering flexibility and convenience.
Effortless implementation: DexoryView requires no complex integrations, infrastructure changes, or workflow disruptions, making it easy to adopt and integrate into existing processes.
With DexoryView, unlock your warehouse’s full potential and achieve accurate, continuous insights that empower your team, minimise stock discrepancies, and ensure smooth, optimised operations.
Conveyors are like the highways of our distribution centers. They provide important arteries to move products throughout a building's operations. Mitch Smith, chief revenue officer at Hytrol Conveyor Company, joins DC Velocity's David Maloney to discuss the types of conveyors and automation being deployed in today's distribution facilities, how artificial intelligence and machine learning are impacting the ways that conveyors are being designed and manufactured, and how Hytrol's extensive network of integration partners assures that clients receive a good experience long after the sale.
Regal Rexnord is a complete power train provider for material handling conveying systems.
Regal Rexnord is a complete power train provider for material handling conveying systems. In the booth at Pack Expo, Tom Eure shares how his company has put together a beverage conveying system as an example of its technology, including a ModSort system that turns, aligns, and sorts cartons. Also in the booth, Scott Porter of the company’s Thomson Linear division demonstrates a seven-access collaborative picking cobot. For more information, check out www.RegalRexnord.com and www.thomsonlinear.com.
Matt Bush, vice president of technology, innovation, and research at KPI Solutions, and Mathieu Theureau, global director for integrated sales at Movu Robotics, discuss their collaboration to bring robotic technologies to the market.
Matt Bush, vice president of technology, innovation, and research at KPI Solutions, and Mathieu Theureau, global director for integrated sales at Movu Robotics, discuss their collaboration to bring robotic technologies to the market. These include Movu’s "atlas" shuttle system for pallet moving and storage and "ifollow," which is an autonomous mobile robot. For additional information, visit KPI Solutions at www.kpisolutions.com and Movu Robotics at www.movu-robotics.com.
Sponsored by
Don’t Miss Out
Get the latest updates and insights delivered to your inbox.