Transportation management can be very complex. Having an expert partner to manage transportation and logistics allows manufacturers to focus on products, customers, and core aspects of their businesses. Daikin is the world's top manufacturer of heating, ventilation, and air conditioning (HVAC) systems. Their units can be found in the world's largest buildings. As it did for many companies, the COVID era upended business-as-usual for Daikin.
"The past several years in particular have been some of the most difficult in the last 30 or 40 years in these markets," said Ed Blackford, vice president of logistics for Daikin Applied Americas. "We didn't have the cooperation and the collaboration that we needed to navigate this market, which changes regularly. We wanted a business partner that understands what's important to us and tells us what we need to do."
For Daikin, that ideal partner is Ruan.
"Ruan creates custom logistics solutions to help our customers manage their supply chains," said Paul Jensen, Ruan's senior vice president of Supply Chain Solutions. "We have four primary capabilities— Dedicated Contract Transportation, Value-added Warehousing, Managed Transportation, and Brokerage Support Services."
Ruan now manages the transportation of inbound raw materials to Daikin's factories in Minnesota, Ohio, Virginia, Arizona, and Mexico and outbound loads of HVAC finished goods to construction sites around the continent. Working with Ruan provides Daikin better end-to-end visibility into the entire shipping experience.
"We can clearly communicate to the customer what is going to happen with respect to our on-time delivery, proper securement, and damage-free transit, and we have confidence that the customer received the goods in the same condition they were in when they left our factory," Blackford said.
As with every good partnership, Daikin and Ruan soon discovered other opportunities for efficiency and savings. "Daikin has done a really good job in challenging Ruan with innovation,"said Brett Schlegel, Ruan's vice president of operations for Managed Transportation. "It's more than just moving freight. How do we add value that creates a [better] long-term customer experience and improves overall solutions for Daikin—not just transportation, but their overall business?"
PARTNERS IN INNOVATION To improve service and assure capacity, Ruan added a dedicated fleet of 26 trucks manned by Ruan drivers. The solution uses Conestoga trailers with fabric roofs that peel back to allow for easy loading while protecting the HVAC units during transport. The fabric is branded prominently with Daikin's logo for quick recognition when the trucks pull up to job sites. As Ruan's understanding of Daikin's business grew, the dedicated logistics provider realized an opportunity to better consolidate freight to achieve economic savings and supply chain efficiency. Ruan conducted an optimization study and recommended three- to five-day consolidation periods, but Daikin lacked space to stage HVAC units until they could be consolidated.
"Daikin saw the transportation ROI and invested in the yard space at every facility so that they're able to hold product for up to five days. This allows our transportation planning team to optimize their freight to make the best loads. It's created better visibility and a better customer experience for Daikin," Schlegel said.
"We're thrilled with the initial results," said Blackford. "We've had basically no damage in transit. The brand name recognition when we arrive at the job site has been terrific. The drivers get to know us and they get to know our customers, and that has been critically important as we expect to deliver an unrivaled customer experience. Daikin is already the world's largest HVAC supplier, but to become number one in North America, we need to partner with other number one firms—and Ruan is that number one for us."
Watch Geekplus RoboShuttle Tote-to-Person system in action in this case study video. Discover how our RoboShuttle system, the industry's tallest mobile robot, is revolutionizing operations in a 3PL e-commerce warehouse. Geekplus Tote-to-Person solution fully leverages the client’s high ceiling to achieve maximum storage density, significantly enhancing the use of vertical space. It has also improved picking efficiency to more than 500 units per hour per associate, taking productivity to new levels. See the results for yourself in this video!
DexoryView is a powerful warehouse intelligence platform that transforms your operations by delivering unparalleled efficiency, cost reduction, and resilience through real-time inventory visibility. By combining stock-scanning robots with advanced AI-powered analytics, DexoryView provides precise, data-driven insights that enable faster order fulfilment, optimal resource utilisation, and increased revenue.
How it works
24/7 data collection: Dexory’s fully autonomous robots navigate your warehouse safely, tracking inventory, capturing assets, and monitoring environmental data. Collect over 10,000 locations per hour to maintain an up-to-the-minute view of your inventory.
99.9% accuracy: The data collected is instantly cross-referenced with your existing systems and integrated into an intuitive digital twin, allowing you to immediately detect and address discrepancies.
Full visibility for optimisation: With the platform’s analytics, you can quickly identify bottlenecks, increase productivity, and forecast demand, stock levels, and capacity with precision.
Real-time Inventory visibility and actionable insights
DexoryView provides a seamless way to improve inventory control through optimised warehouse space and staff utilisation. With the fastest data capture on the market, it delivers real-time visibility and actionable insights that help reduce financial waste and drive smarter operational decisions.
Detailed capabilities
Real-time data capture and analysis: Scanning up to 15,000 locations per hour, the solution autonomously collects and analyses data continuously, utilising advanced sensors and AI to maintain an accurate and up-to-date warehouse profile.
Improved stock accuracy: Shift from manual cycle counts to continuous monitoring, reducing misplacement errors to zero and ensuring the right stock is always in the right place at the right time.
Bulk location cycle counting: Enhance frequency and accuracy in block stack storage while reducing manual checks. DexoryView helps minimise stock loss, unfulfilled orders, inefficiencies, and waste through daily monitoring and issue resolution.
Pick face analysis: DexoryView identifies stock discrepancies in high-impact picking locations, allowing for fast corrections and ensuring products are shipped accurately and on time. Focus on key areas to reduce compounding errors site-wide.
Space optimisation: DexoryView visualises your location volumetric fill, helping you optimise storage by identifying the ideal sizing for products and locations. The platform highlights location consolidation opportunities, freeing up valuable space and enhancing capacity.
Flexible subscription model for rapid deployment
DexoryView’s subscription-based model enables swift deployment, providing insights and revealing lost stock within days, all without a capex investment. Key benefits include:
Quick setup in just 2 weeks: DexoryView is operational within two weeks, delivering value almost immediately.
All-inclusive subscription: A full-stack solution with no upfront costs, offering flexibility and convenience.
Effortless implementation: DexoryView requires no complex integrations, infrastructure changes, or workflow disruptions, making it easy to adopt and integrate into existing processes.
With DexoryView, unlock your warehouse’s full potential and achieve accurate, continuous insights that empower your team, minimise stock discrepancies, and ensure smooth, optimised operations.
Conveyors are like the highways of our distribution centers. They provide important arteries to move products throughout a building's operations. Mitch Smith, chief revenue officer at Hytrol Conveyor Company, joins DC Velocity's David Maloney to discuss the types of conveyors and automation being deployed in today's distribution facilities, how artificial intelligence and machine learning are impacting the ways that conveyors are being designed and manufactured, and how Hytrol's extensive network of integration partners assures that clients receive a good experience long after the sale.
Regal Rexnord is a complete power train provider for material handling conveying systems.
Regal Rexnord is a complete power train provider for material handling conveying systems. In the booth at Pack Expo, Tom Eure shares how his company has put together a beverage conveying system as an example of its technology, including a ModSort system that turns, aligns, and sorts cartons. Also in the booth, Scott Porter of the company’s Thomson Linear division demonstrates a seven-access collaborative picking cobot. For more information, check out www.RegalRexnord.com and www.thomsonlinear.com.
Matt Bush, vice president of technology, innovation, and research at KPI Solutions, and Mathieu Theureau, global director for integrated sales at Movu Robotics, discuss their collaboration to bring robotic technologies to the market.
Matt Bush, vice president of technology, innovation, and research at KPI Solutions, and Mathieu Theureau, global director for integrated sales at Movu Robotics, discuss their collaboration to bring robotic technologies to the market. These include Movu’s "atlas" shuttle system for pallet moving and storage and "ifollow," which is an autonomous mobile robot. For additional information, visit KPI Solutions at www.kpisolutions.com and Movu Robotics at www.movu-robotics.com.
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