Skip to content
Search AI Powered

Latest Stories

Video

Big gains for Big Lots
Videos

Big gains for Big Lots

Duration: 0:04:35

Release Date: Jul 16, 2024

Situated at the crossroads of the Choctaw Nation in Durant, Oklahoma, Big Lots' 1.2 million square foot distribution center serves 235 stores within a network of more than 1,300 stores across 48 states. Big Lots is a large national discount retailer, providing everything from furniture to food, as well as household goods and seasonal décor.

The Durant facility serves stores in parts of 16 states, stretching from the Canadian to Mexican borders. Such a vast area makes it difficult to find reliable transportation. For years, Big Lots utilized multiple carriers, but the complexity as the chain grew resulted in products not being delivered to stores on time. This complicated retail operations, as products often were not available to sell in a timely manner.


"We have a long average distance to our stores, which made it very difficult to hit the appointment times consistently that our stores expect," explains Kory Shinlever, director of domestic transportation at Big Lots. "We also had issues with DC productivity we needed to solve because we had a lot of transportation partners supporting that store delivery. It made our trailer pool very complex."

Big Lots needed a partner who could replace that complex mix of transportation providers with one dedicated fleet. They found that partner in Ruan.

"The services we provide Big Lots out of the Durant facility are dedicated contract transportation, yard services, as well as brokerage services during times of surge or other nuances that they have within their network to support," says Jeremy Carmichael, vice president of operations at Ruan. "Our partnership with Big Lots is one of a similar culture. Being people-first and people-oriented, we believe in enduring partnerships. We believe that shared culture fosters a long-term relationship."

Big Lots has improved service dramatically since moving its store deliveries to Ruan. Trailers are always available at the Durant DC, something that was a problem before and slowed down distribution operations.

"It's a great partnership from senior management down to the local management here," says Edwin Boothe, Big Lots' director of distribution at the Durant DC. "Drivers are courteous, professional, and they do a good job with the store personnel. On-time percentage has been great. Service levels have improved since we've been with Ruan."

"The working relationship is amazing," adds Holly Valcik, Ruan's dedicated transportation manager who works onsite in Durant. "The team here at Big Lots has been amazing and very supportive. Anytime I have any questions or needs, they are there to support me."

"Our stores from the Durant distribution center now are serviced at the highest level they ever have been at this point," notes Shinlever. "That makes a huge difference to the stores because they're able to improve their productivity. The stores don't have associates waiting for the truck. And because of that, they're more efficient at the unload. They've improved not only their productivity, but they decreased their total detention costs."

He adds that productivity at the Durant DC has also improved since Ruan right sized the trailer pool with units now always available at the 40 outbound doors. Warehouse associates can finish their picking and not have products stacking up at the docks, as trailers can be loaded on time.

Shinlever says that with Ruan, they found a long-term partner. "We wanted a partner who would be able to solve solutions at scale, who could grow with us and also matched our own company culture - one of being able to succeed together and playing to win," he shares.

Up Next

Dock Stop gate
Videos

Dock Stop Super HD

Introducing the Dock Stop Super Heavy Duty!

More steel, more strength, LOWER COST!

  • Impact rating – 30,000 lbs @ 4 m.p.h.
  • Oversized 12” x 12” x 5/8” base plates with gussets for strength
  • No pinch points when gate is closing
  • 5” steel posts with offset baseplates
  • Robust 1” pins support gate arms
  • Adjustable wrap-around plate bolts to post to support gate arms
  • Reinforced cross bar for strength behind panels
  • MEETS OSHA REQUIREMENTS.
Worker in warehouse scans item with wearable scanner; in the background is an AMR assisting another worker.
Zebra

Pick the Winning Path

Reduce Your Cost per Unit with a Smarter Collaborative Robotic Workflow for Fulfillment with Zebra Symmetry™ Fulfillment and Team Intelligence Methodology

Zebra Symmetry™ Fulfillment offers a comprehensive solution to increase productivity and reduce costs per unit. Revolutionize your warehouse operations by harnessing the power of autonomous mobile robots (AMRs) and wearable technologies, software, and analytics while maintaining high standards of quality and performance. Ensure efficient movement of both workers and robots to maximize utilization and productivity by optimizing the path of a picker with a team of robots for a directed workflow.

Warehouse racks
Videos

Case Study Video: How Associates can Pick Over 500 Units Per Hour

Watch Geekplus RoboShuttle Tote-to-Person system in action in this case study video. Discover how our RoboShuttle system, the industry's tallest mobile robot, is revolutionizing operations in a 3PL e-commerce warehouse. Geekplus Tote-to-Person solution fully leverages the client’s high ceiling to achieve maximum storage density, significantly enhancing the use of vertical space. It has also improved picking efficiency to more than 500 units per hour per associate, taking productivity to new levels. See the results for yourself in this video!

DexoryView: A unique data platform using cutting-edge autonomous robotics technology to power real-time intelligence
Videos

DexoryView: The AI-Powered Warehouse Intelligence Platform With Autonomous Stock-Scanning Robots

DexoryView is a powerful warehouse intelligence platform that transforms your operations by delivering unparalleled efficiency, cost reduction, and resilience through real-time inventory visibility. By combining stock-scanning robots with advanced AI-powered analytics, DexoryView provides precise, data-driven insights that enable faster order fulfilment, optimal resource utilisation, and increased revenue.

How it works

  1. 24/7 data collection: Dexory’s fully autonomous robots navigate your warehouse safely, tracking inventory, capturing assets, and monitoring environmental data. Collect over 10,000 locations per hour to maintain an up-to-the-minute view of your inventory.
  2. 99.9% accuracy: The data collected is instantly cross-referenced with your existing systems and integrated into an intuitive digital twin, allowing you to immediately detect and address discrepancies.
  3. Full visibility for optimisation: With the platform’s analytics, you can quickly identify bottlenecks, increase productivity, and forecast demand, stock levels, and capacity with precision.

Real-time Inventory visibility and actionable insights

DexoryView provides a seamless way to improve inventory control through optimised warehouse space and staff utilisation. With the fastest data capture on the market, it delivers real-time visibility and actionable insights that help reduce financial waste and drive smarter operational decisions.

Detailed capabilities

  1. Real-time data capture and analysis: Scanning up to 15,000 locations per hour, the solution autonomously collects and analyses data continuously, utilising advanced sensors and AI to maintain an accurate and up-to-date warehouse profile.
  2. Improved stock accuracy: Shift from manual cycle counts to continuous monitoring, reducing misplacement errors to zero and ensuring the right stock is always in the right place at the right time.
  3. Bulk location cycle counting: Enhance frequency and accuracy in block stack storage while reducing manual checks. DexoryView helps minimise stock loss, unfulfilled orders, inefficiencies, and waste through daily monitoring and issue resolution.
  4. Pick face analysis: DexoryView identifies stock discrepancies in high-impact picking locations, allowing for fast corrections and ensuring products are shipped accurately and on time. Focus on key areas to reduce compounding errors site-wide.
  5. Space optimisation: DexoryView visualises your location volumetric fill, helping you optimise storage by identifying the ideal sizing for products and locations. The platform highlights location consolidation opportunities, freeing up valuable space and enhancing capacity.

Flexible subscription model for rapid deployment

DexoryView’s subscription-based model enables swift deployment, providing insights and revealing lost stock within days, all without a capex investment. Key benefits include:

  1. Quick setup in just 2 weeks: DexoryView is operational within two weeks, delivering value almost immediately.
  2. All-inclusive subscription: A full-stack solution with no upfront costs, offering flexibility and convenience.
  3. Effortless implementation: DexoryView requires no complex integrations, infrastructure changes, or workflow disruptions, making it easy to adopt and integrate into existing processes.

With DexoryView, unlock your warehouse’s full potential and achieve accurate, continuous insights that empower your team, minimise stock discrepancies, and ensure smooth, optimised operations.

Book your demo today: www.dexory.com/demo

Supply Chain Short Takes: Mitch Smith of Hytrol Conveyor Co. on how AI and machine learning are influencing conveyor design and manufacturing
DCV-TV 1: News

Supply Chain Short Takes: Mitch Smith of Hytrol Conveyor Co. on how AI and machine learning are influencing conveyor design and manufacturing

Conveyors are like the highways of our distribution centers. They provide important arteries to move products throughout a building's operations. Mitch Smith, chief revenue officer at Hytrol Conveyor Company, joins DC Velocity's David Maloney to discuss the types of conveyors and automation being deployed in today's distribution facilities, how artificial intelligence and machine learning are impacting the ways that conveyors are being designed and manufactured, and how Hytrol's extensive network of integration partners assures that clients receive a good experience long after the sale.

Sponsored by

Hytrol

CSCMP EDGE 2024 Ask the Experts: Digital Operations with AI Operating Model and KoiVision Platform
CSCMP EDGE 2024 Ask the Experts: Digital Operations with AI Operating Model and KoiVision Platform
CSCMP EDGE 2024 Ask the Experts: Digital Operations with AI Operating Model and KoiVision Platform