When the pandemic hit, e-commerce exploded, flooding parcel networks with record volumes that have yet to ease. With carrier capacity already maxed out, what can shippers expect for the holiday peak season?
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Last March and April, parcel express carriers got a temporary reprieve. Volumes declined as the pandemic closed businesses, consumers sheltered in place, and those who could started working from home. Traditional business-to-business supply chain channels in which parcel shipments flowed from suppliers to retailers dried up. Canceled sailings sank ship calls into U.S. ports, driving double-digit declines in imports.
Yet consumers still had pantries to fill and refrigerators to stock, toilet paper and other essential goods to buy, prescriptions to refill, and back yards to be spruced up—not to mention a variety of home-improvement projects on their to-do lists.
And with that, consumers went online with a vengeance. Parcel carriers had barely caught their breath when May, June, and July saw e-commerce explode, residential parcel deliveries ramp up to record levels, network capacity quickly become constrained, and an early, pandemic-induced peak season emerge through the summer and into the fall.
“It is the best [market for parcel carriers] I have seen in 30 years,” observes Satish Jindel, president of Pittsburgh, Pennsylvania-based ShipMatrix Inc., a subsidiary of Jindel’s SJ Consulting Group that helps shippers leverage shipping technology and data to reduce parcel-shipping costs and improve service. “It’s firing on all cylinders. [Parcel carriers] can tell the customer ‘Take it or leave it. … I just don’t have the capacity to handle [more volume].’”
The pandemic-induced e-commerce surge “has pushed carrier capacity to the brink,” says Meg Duncan, director of strategic sourcing for third-party logistics service provider (3PL) Koch Logistics, based in Minneapolis. “And it’s not letting up.” She notes that one of her parcel carriers was hiring 500 drivers a week in the Los Angeles market just to keep up. “In certain markets, [parcel carriers] are just under water. It’s kind of like the Wild West.”
Duncan’s company provides businesses with logistics planning and transportation management services supporting store operations, such as buildouts and remodels. When the pandemic hit, a lot of that work was put on hold. As businesses brought projects back online, the timing coincided with the surge in consumer e-commerce activity. The result was an almost immediate capacity crisis in the parcel and even traditional freight markets.
RISING DEMAND PUSHES UP COSTS
And it’s all exacerbated by Amazon’s continued emphasis on free shipping to Prime customers. “Freight is not free,” observes Duncan, who adds that consumers should find a balance between online ordering and keeping local businesses a viable choice. “Once we get through this, do people go back to their traditional shopping patterns with local stores?” she asks. “If not, what does that mean for freight and shipping [capacity]?”
Amazon certainly is not standing still and is taking matters more and more into its own hands to ensure it has sufficient delivery capacity to prevent delays. It’s been reported that the company is initially establishing some 1,000 new, smaller delivery hubs in cities across the nation, designed to cut the last-mile “stem time” (the time that elapses from when a driver leaves the terminal until the driver makes the first delivery) by placing hubs closer to suburban delivery points. Those hubs could grow to as many as 1,500. The strategy also provides more support infrastructure for Amazon’s continued push into same-day delivery for Prime customers.
One fact is unequivocal: Parcel shipping costs are going up. UPS, FedEx, and the U.S. Postal Service all have announced rate increases and early-season, pandemic-induced surcharges—which took effect during the summer ahead of the traditional peak season. In some cases, additional surcharges for large-volume shippers have been imposed as well. And some markets have become so capacity constrained that the major parcel carriers are not taking new business or accepting additional volume that’s outside of capacity contractually promised to a shipper.
It’s a convergence of surging pandemic-induced e-commerce ordering coupled with traditional peak season volumes, collectively driving a “super peak” of parcel volume and costs. And still to come is the impact of already-announced Jan. 1 rate increases.
BRACING FOR THE “SUPER PEAK”
The industry is navigating through unprecedented times, notes Ryan Kelly, vice president of global e-commerce marketing for FedEx. “The growth we expected … over the next several years” has happened in a matter of months, he says of the surge in e-commerce–driven parcels. “We’ve been seeing peak-level volumes since March, and we expect that to continue” through the peak holiday season. “It will be unlike any peak we have seen in our company’s history,” he says.
Among the initiatives Kelly says FedEx has implemented to help manage the surge and maintain service consistency has been continued investment in technology at multiple levels, going to seven-day-a-week residential deliveries, building out and optimizing capacity in FedEx Ground’s network and field operations, and having FedEx Ground do last-mile day-definite delivery of certain residential FedEx Express packages.
It’s a time when shippers are challenged as never before to plan effectively, negotiate smartly, secure capacity in advance, and do all they can to mitigate an ever-increasing shipping-cost hit to the bottom line—while making sure goods get delivered.
“My advice to shippers is to leverage a 3PL that can position your products in multiple markets and ensure your inventory is accessible from multiple ship points,” recommends Ryan Singerline, senior director of customer logistics for Miami-based Ryder. Singerline adds that, with e-commerce fulfillment centers in Pennsylvania, Texas, and California, Ryder has “the ability to reach 99% of the U.S. within two days.”
MOVING TARGET
At the same time, it’s becoming clear that the market itself is in flux. A survey done by UPS subsidiary Ware2Go helps to illustrate the evolving market. The study, which was conducted among 250 merchants in August, found that 77% had changed their selling strategies in response to Covid-19, with 35% launching an online store for the first time. That shift to direct-to-consumer e-commerce channels also had repercussions for respondents’ order fulfillment operations, leading many to expand their delivery options, the study showed. Among the findings:
25% changed their mix and started selling new products
22% opened a new sales channel
56% saw an increase in new customers over the past six months
56% began offering no-contact delivery
34% added two-day shipping guarantees.
“The current situation requires merchants to prepare for a holiday season where historical trends are not as relevant,” Steve Denton, Ware2Go’s chief executive officer, said in a statement announcing the survey results. “Today’s market … requires merchants to leverage a flexible supply chain as a strategic asset for commerce.”
Josh Dinneen is senior vice president at Vienna, Virginia-based LaserShip, which provides primarily e-commerce residential parcel delivery services, operating a network of 60 service locations and four hubs covering 20 states across the Eastern Seaboard and through the Midwest. He notes that an interesting finding from a LaserShip survey of 1,000 consumers was the rapid uptake of e-commerce among baby boomers, nearly half (47%) of whom plan to continue their online buying after the pandemic. Dinneen cites that as a clear indication that the move from “offline to online channels certainly will stay. It’s sustainable,” he says.
Dinneen cautions, however, that “the holiday season will be tough … nothing like we have ever seen before.” He believes the current capacity constraints in the parcel market are enduring and will take 12 months to flush out.
Some shippers, he says, didn’t anticipate the capacity crunch and are now scrambling for capacity at any cost. “I had a good-sized brick-and-mortar retailer contact me [recently],” he recalls. “He asked if we had capacity for November and December. Unfortunately, my response was ‘Sorry, we do not.’ He then asked, ‘Was there any amount of money that would change that—tell me what I have to pay.’ He was dead serious.” Dinneen has been telling new customers that they can reserve now, but LaserShip will not be able to bring them on board until January.
BEYOND PARCEL CARRIERS
The capacity crunch is driving retailers to explore alternatives to traditional parcel carriers. Some retailers are more aggressively promoting their BOPIS (buy online/pick up in store) services as a kind of self-serve delivery. That’s an option for consumers who live or work in close proximity to a brick-and-mortar store, where the order is filled locally and staged for pickup. Retailers are encouraging this by offering discounts on future purchases.
It’s also been a boon to “crowdsourced” delivery firms—those who sign up people part-time to make parcel deliveries. One of the more established players in this field is same-day delivery provider Roadie, based in Atlanta. Roadie’s “on the way” model taps drivers already on the road in their personal vehicles and diverts them to a nearby store for pickup. The drivers typically deliver orders within hours.
Roadie’s use by retailers has surged with the pandemic. From February through April, Roadie’s large retail customers saw increases in weekly same-day deliveries ranging from 151% to 1,456%. In that same period, the number of new store locations launching Roadie’s same-day service went up by anywhere from 110% to 365%. One client, Tractor Supply Co., in 30 days went from piloting Roadie at 400 stores to a full nationwide rollout across the home-improvement retailer’s entire network of 1,863 stores.
“The environment just gets more and more unusual,” notes Marc Gorlin, chief executive officer of Roadie, which counts among its customers The Home Depot, Advance Auto Parts, Nothing Bundt Cakes, and Delta Airlines. “As demand rises, parcel networks have to tack on surcharges and price hikes to prioritize demand. It’s a story that plays out every peak season, and the pandemic brought it on early this year.”
As long as shippers look to large parcel carriers’ fixed-asset solution, it’s a scenario that inevitably will repeat itself, he believes. Roadie’s “on-the-way” driver fleet, by contrast, “flexes dynamically based on the needs of the customer. By tapping into resources already on the road, we embrace a just-in-time delivery model that has the same or better reliability and speed than fixed-asset networks,” Gorlin explains.
The strategies that enabled businesses to stay above water during the pandemic “are going to strengthen and position them for success” through 2020 and into the new year, he believes. “Consumers are a long way from returning to their previous shopping habits, if they ever do,” Gorlin concludes. “Once you know how easy it is to get something delivered, why risk the store?”
“The past year has been unprecedented, with extreme weather events, heightened geopolitical tension and cybercrime destabilizing supply chains throughout the world. Navigating this year’s looming risks to build a secure supply network has never been more critical,” Corey Rhodes, CEO of Everstream Analytics, said in the firm’s “2025 Annual Risk Report.”
“While some risks are unavoidable, early notice and swift action through a combination of planning, deep monitoring, and mitigation can save inventory and lives in 2025,” Rhodes said.
In its report, Everstream ranked the five categories by a “risk score metric” to help global supply chain leaders prioritize planning and mitigation efforts for coping with them. They include:
Drowning in Climate Change – 90% Risk Score. Driven by shifting climate patterns and record-high temperatures, extreme weather events are a dominant risk to the supply chain due to concerns such as flooding and elevated ocean temperatures.
Geopolitical Instability with Increased Tariff Risk – 80% Risk Score. These threats could disrupt trade networks and impact economies worldwide, including logistics, transportation, and manufacturing industries. The following major geopolitical events are likely to impact global trade: Red Sea disruptions, Russia-Ukraine conflict, Taiwan trade risks, Middle East tensions, South China Sea disputes, and proposed tariff increases.
More Backdoors for Cybercrime – 75% Risk Score. Supply chain leaders face escalating cybersecurity risks in 2025, driven by the growing reliance on AI and cloud computing within supply chains, the proliferation of IoT-connected devices, vulnerabilities in sub-tier supply chains, and a disproportionate impact on third-party logistics providers (3PLs) and the electronics industry.
Rare Metals and Minerals on Lockdown – 65% Risk Score. Between rising regulations, new tariffs, and long-term or exclusive contracts, rare minerals and metals will be harder than ever, and more expensive, to obtain.
Crackdown on Forced Labor – 60% Risk Score. A growing crackdown on forced labor across industries will increase pressure on companies who are facing scrutiny to manage and eliminate suppliers violating human rights. Anticipated risks in 2025 include a push for alternative suppliers, a cascade of legislation to address lax forced labor issues, challenges for agri-food products such as palm oil and vanilla.
That number is low compared to widespread unemployment in the transportation sector which reached its highest level during the COVID-19 pandemic at 15.7% in both May 2020 and July 2020. But it is slightly above the most recent pre-pandemic rate for the sector, which was 2.8% in December 2019, the BTS said.
For broader context, the nation’s overall unemployment rate for all sectors rose slightly in December, increasing 0.3 percentage points from December 2023 to 3.8%.
On a seasonally adjusted basis, employment in the transportation and warehousing sector rose to 6,630,200 people in December 2024 — up 0.1% from the previous month and up 1.7% from December 2023. Employment in transportation and warehousing grew 15.1% in December 2024 from the pre-pandemic December 2019 level of 5,760,300 people.
The largest portion of those workers was in warehousing and storage, followed by truck transportation, according to a breakout of the total figures into separate modes (seasonally adjusted):
Warehousing and storage rose to 1,770,300 in December 2024 — up 0.1% from the previous month and up 0.2% from December 2023.
Truck transportation fell to 1,545,900 in December 2024 — down 0.1% from the previous month and down 0.4% from December 2023.
Air transportation rose to 578,000 in December 2024 — up 0.4% from the previous month and up 1.4% from December 2023.
Transit and ground passenger transportation rose to 456,000 in December 2024 — up 0.3% from the previous month and up 5.7% from December 2023.
Rail transportation remained virtually unchanged in December 2024 at 150,300 from the previous month but down 1.8% from December 2023.
Water transportation rose to 74,300 in December 2024 — up 0.1% from the previous month and up 4.8% from December 2023.
Pipeline transportation rose to 55,000 in December 2024 — up 0.5% from the previous month and up 6.2% from December 2023.
Parcel carrier and logistics provider UPS Inc. has acquired the German company Frigo-Trans and its sister company BPL, which provide complex healthcare logistics solutions across Europe, the Atlanta-based firm said this week.
According to UPS, the move extends its UPS Healthcare division’s ability to offer end-to-end capabilities for its customers, who increasingly need temperature-controlled and time-critical logistics solutions globally.
UPS Healthcare has 17 million square feet of cGMP and GDP-compliant healthcare distribution space globally, supporting services such as inventory management, cold chain packaging and shipping, storage and fulfillment of medical devices, and lab and clinical trial logistics.
More specifically, UPS Healthcare said that the acquisitions align with its broader mission to provide end-to-end logistics for temperature-sensitive healthcare products, including biologics, specialty pharmaceuticals, and personalized medicine. With 80% of pharmaceutical products in Europe requiring temperature-controlled transportation, investments like these ensure UPS Healthcare remains at the forefront of innovation in the $82 billion complex healthcare logistics market, the company said.
Additionally, Frigo-Trans' presence in Germany—the world's fourth-largest healthcare manufacturing market—strengthens UPS's foothold and enhances its support for critical intra-Germany operations. Frigo-Trans’ network includes temperature-controlled warehousing ranging from cryopreservation (-196°C) to ambient (+15° to +25°C) as well as Pan-European cold chain transportation. And BPL provides logistics solutions including time-critical freight forwarding capabilities.
Terms of the deal were not disclosed. But it fits into UPS' long term strategy to double its healthcare revenue from $10 billion in 2023 to $20 billion by 2026. To get there, it has also made previous acquisitions of companies like Bomi and MNX. And UPS recently expanded its temperature-controlled fleet in France, Italy, the Netherlands, and Hungary.
"Healthcare customers increasingly demand precision, reliability, and adaptability—qualities that are critical for the future of biologics and personalized medicine. The Frigo-Trans and BPL acquisitions allow us to offer unmatched service across Europe, making logistics a competitive advantage for our pharma partners," says John Bolla, President, UPS Healthcare.
The supply chain risk management firm Overhaul has landed $55 million in backing, saying the financing will fuel its advancements in artificial intelligence and support its strategic acquisition roadmap.
The equity funding round comes from the private equity firm Springcoast Partners, with follow-on participation from existing investors Edison Partners and Americo. As part of the investment, Springcoast’s Chris Dederick and Holger Staude will join Overhaul’s board of directors.
According to Austin, Texas-based Overhaul, the money comes as macroeconomic and global trade dynamics are driving consequential transformations in supply chains. That makes cargo visibility and proactive risk management essential tools as shippers manage new routes and suppliers.
“The supply chain technology space will see significant consolidation over the next 12 to 24 months,” Barry Conlon, CEO of Overhaul, said in a release. “Overhaul is well-positioned to establish itself as the ultimate integrated solution, delivering a comprehensive suite of tools for supply chain risk management, efficiency, and visibility under a single trusted platform.”
Shippers today are praising an 11th-hour contract agreement that has averted the threat of a strike by dockworkers at East and Gulf coast ports that could have frozen container imports and exports as soon as January 16.
The agreement came late last night between the International Longshoremen’s Association (ILA) representing some 45,000 workers and the United States Maritime Alliance (USMX) that includes the operators of port facilities up and down the coast.
Details of the new agreement on those issues have not yet been made public, but in the meantime, retailers and manufacturers are heaving sighs of relief that trade flows will continue.
“Providing certainty with a new contract and avoiding further disruptions is paramount to ensure retail goods arrive in a timely manner for consumers. The agreement will also pave the way for much-needed modernization efforts, which are essential for future growth at these ports and the overall resiliency of our nation’s supply chain,” Gold said.
The next step in the process is for both sides to ratify the tentative agreement, so negotiators have agreed to keep those details private in the meantime, according to identical statements released by the ILA and the USMX. In their joint statement, the groups called the six-year deal a “win-win,” saying: “This agreement protects current ILA jobs and establishes a framework for implementing technologies that will create more jobs while modernizing East and Gulf coasts ports – making them safer and more efficient, and creating the capacity they need to keep our supply chains strong. This is a win-win agreement that creates ILA jobs, supports American consumers and businesses, and keeps the American economy the key hub of the global marketplace.”
The breakthrough hints at broader supply chain trends, which will focus on the tension between operational efficiency and workforce job protection, not just at ports but across other sectors as well, according to a statement from Judah Levine, head of research at Freightos, a freight booking and payment platform. Port automation was the major sticking point leading up to this agreement, as the USMX pushed for technologies to make ports more efficient, while the ILA opposed automation or semi-automation that could threaten jobs.
"This is a six-year détente in the tech-versus-labor tug-of-war at U.S. ports," Levine said. “Automation remains a lightning rod—and likely one we’ll see in other industries—but this deal suggests a cautious path forward."
Editor's note: This story was revised on January 9 to include additional input from the ILA, USMX, and Freightos.