Stuck in neutral: Stubborn freight recession has truckers searching for an upshift
A post-pandemic hangover of excess capacity coupled with tepid industrial production is dampening demand and short-circuiting a return to growth for truckers. A bright spot: Inflation is moderating, and consumers keep spending. And maybe the Fed will finally cut interest rates.
Gary Frantz is a contributing editor for DC Velocity and its sister publication CSCMP's Supply Chain Quarterly, and a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Jason Seidl has been in the trucking business for the better part of 30 years, first working on the front lines in freight operations, then moving to the investment community, where today he’s managing director and senior transportation analyst for investment firm TD Cowen. Through all that time and all the different business cycles he’s experienced, he hasn’t witnessed anything like the current market cycle. “I’ve never seen a downturn that’s lasted this long,” Seidl says.
Part of the reason, he believes, is the “crazy period” the markets lived through during the pandemic and post-pandemic cycles, and the supply chain crises that resulted.
“A ton of carriers rushed in [to the truckload market] and would have left earlier, but they are hanging in longer because of an infusion of government stimulus money,” which helped shore up their balance sheets and enabled them to weather the downturn.
The other piece: “There are more brokers in the market today with better technology, and that has provided [truckload] carriers with other options to find freight, all of which has kept them in the market longer than they normally would have [stayed].”
Andy Dyer, president of transportation management for nonasset-based third-party service provider AFS Logistics, agrees. “We lived through a post-pandemic demand bubble the likes of which most of us had never seen,” he says, recalling a time when trucks were so scarce, he was posting loads at $9 a mile. “The bubble hit, capacity surged to meet it, and even though demand is starting to normalize, we are still oversupplied.”
He echoes Seidl’s point about the rising role of brokers and other nonasset-based intermediaries. “Back in the 1990s, brokering in the freight space accounted for 5% of transactions,” he says. “Post-pandemic, that’s now over 20%. I am convinced that absent a seismic demand event, we will not get corrected on the price side until we have a meaningful and sustained supply side correction.”
It’s a sluggish market where industrial production is weak, with the monthly ISM (Institute for Supply Management) report in June again going negative, marking 19 out of the last 20 months with a score of under 50, which is considered in contraction territory. Yet “the consumer looks OK … for now,” says Seidl.
CAUTIOUS OPTIMISM
Interviews with fleet operators confirm that they’re essentially all facing those challenges but also reveal some cautious optimism that the bottom has been reached and the market is about to turn. “For the truckload segment, demand has yet to truly break out, and further attrition of excess capacity is still needed,” said Adam Miller, chief executive officer at Knight-Swift Holdings Inc., the nation’s largest truckload carrier, in the company’s recent second-quarter earnings call.
And while he noted that the company has a long way to go to return to its target performance levels, Miller sees reason for hope. “It is starting to feel like the bottom is behind us for this cycle,” he said, adding “if trends over the past few months continue, we should see demand building as we exit the third quarter and some return of seasonal activity for the fourth quarter for the first time in years.”
It has been a tough economy for truckers, yet at less-than-truckload (LTL) carrier Old Dominion Freight Line (ODFL), the news isn’t all bad. “We are managing to grow our market share, and we do that by providing what customers perceive as solid value for their transportation dollar,” says Greg Plemmons, ODFL’s executive vice president and chief operating officer. “We have established a premium offering, and the good news is there is always a market for quality service,” he adds.
The toughest task? Managing in an environment where costs across the board continue to rise. “We feel the same inflationary pressures as our customers—and we all—do,” Plemmons says. Nevertheless, he notes that as the year has proceeded, ODFL has been able to secure “modest” rate increases—“maybe a bit less in 2024 in terms of percentage with our contract customers, but still solid.”
And while it’s always difficult to call a market turn, “we feel like we are bottoming out as an industry,” with growth returning “to something we’re more accustomed to” in the second half of the year and into 2025, Plemmons adds. “My crystal ball is a little fuzzy right now, but if conversations we’re having with customers are any indication, they are feeling more optimistic [today] than they have in the past year and a half.”
ODFL isn’t letting its foot off the investment gas pedal, either. Its CapEx for this year will come in at around $750 million between rolling stock, facilities, IT, freight handling equipment, and other needs, according to Plemmons. This year, the company is opening six new service centers, ending the year with 261 terminals, which represents an increase of about 9% in capacity for the network. It also has some 100 real estate projects under way or on the drawing board. “It’s never a dull moment” on the real estate side, he says. “You can’t wait around until you need them; you have to start well in advance.”
Plemmons says ODFL strives to maintain “about 25% excess capacity [now closer to 30%], so maybe we are the best positioned to handle a turn in the economy when it comes—and it certainly will come.”
A “MODEST” RECOVERY ON THE HORIZON?
With economic headlines providing a mixed bag of news—signs of the economy’s resilience, the prospect of weaker employment and wage growth, and the likelihood of a larger and earlier Fed rate cut—these economic issues are inevitably entering more conversations, notes Avery Vise, vice president of trucking for FTR Transportation Intelligence.
“Putting aside the headlines, our overall forecast is for a pretty modest recovery this year,” with 2024 volumes up 1.6% year over year—“solid but nothing to be excited about,” Vise says. He adds that he sees next year shaping up to be a bit stronger, with growth on the order of 2.4%.
The big issue, as it has been for the past two years, continues to be overcapacity. “We still have something on the order of 95,000 more for-hire carriers [primarily truckload operators with no more than two trucks] today than before the pandemic, about 37% more.” That increase in the carrier population also accounts for “the majority of the roughly 250,000 more drivers in the market today versus prepandemic,” Vise adds. “There is still a lot of excess capacity to match up against increasing freight demand.”
Yet he believes “we are in the mechanics of recovery.” He cites FTR’s estimates of “active” utilization (i.e., the utilization of trucks with drivers), which is FTR’s core metric for assessing market tightness and which represents a measure of the number of trucks needed to haul the freight that’s available. “That’s coming off a trough [last year] and has been trending up most of this year,” he notes.
He expects that by this year’s fourth quarter, “we will be in line with the 10-year average for utilization of 92%.” Vise further projects that in the first and second quarters of 2025, active utilization industrywide will reach 95%. “And that is when you get significant upward pressure on rates,” he notes.
STRUCTURAL CHANGES UPENDING THE MARKET
Then there are the effects of structural factors that are changing the market long term, what Vise calls “a permanent shift in capacity from larger to smaller carriers operating in the spot market on behalf of brokers.” It’s a fundamental change in how the market operates, he says, adding “it’s not just that we have overcapacity but why?”
A lot of that has to do with the rise of intermediaries—brokers and freight forwarders—using flexible and more sophisticated digital freight platforms. “They have visibility they’ve never had before into where those small carriers are, what hours of service they have available and when, their preferred routes and loads, and where they want to go next.”
Vise cites as well some revealing data on empty miles from the annual truck costing report published by ATRI (the American Transportation Research Institute). “The average empty mile percentage for the entire for-hire industry was somewhere between 14% and 15%,” he notes. “But empty miles for smaller carriers was lower, 10%.”
“That’s counterintuitive. Technology has changed that,” he’s observed. “You [the small one- or two-truck carrier] can program in your ‘wish list’ of loads, which then pop up [on your smartphone] based on the preferences you set up and the algorithms behind the app.”
These digital planning and execution tools are not just conveniently available on a driver’s smartphone, they’re also extremely effective at quickly and accurately matching loads to trucks in near real time. “Drivers have more ability to find the loads they want faster. If you can get one or two more loads a week and cut down on empty miles, that can offset the impact of stagnant rates,” Vise says.
All in all, planning and forecasting for truckers has become that much more fluid and difficult, fraught with more uncertainty than ever, Vise says. “Everyone wants to analyze the market based on what’s happened in the past, but that’s not working,” he explains. “There have been so many structural changes that people have not dealt with before; that makes relying on historical norms inaccurate, if not downright dangerous.”
GETTING AHEAD OF THE CURVE
Two other carriers that aren’t letting the stubborn freight recession curtail their expansion plans are LTL truckers A. Duie Pyle and Estes Express Lines.
“Rates are relatively stable, and there is decent pricing discipline in the market,” notes John Luciani, chief operating officer of LTL solutions for Pyle, adding that over the first half of the year, the carrier’s shipment count per day was up about 11%. “Retail is probably driving a lot of the activity right now. Shipment size is down, while bill [of lading] count is up. [Retailers are] buying [and shipping] in smaller quantities as inventory levels continue to contract.”
At the same time, “customers are clawing back some of the accessorial [charges] and are really focused on minimizing costs where they can,” Luciani adds. And they are testing the market. “Customers who have volume are leveraging that. We are seeing some rate pressure from customers taking their business out to bid,” he notes.
That’s not stopping Pyle from growing its network. The Northeast-focused carrier has added 77 doors at its Maspeth, New York, facility to complement capacity at its New York City terminal in the Bronx. It also bought new terminal properties in Camp Hill and Erie, Pennsylvania; Rochester, New York; and Bridgeport, West Virginia. It will end the year with 34 terminals, and a workforce of 1,200 pickup and delivery drivers and 400 linehaul drivers serving the Northeast U.S.
Webb Estes, president and chief operating officer at LTL carrier Estes Express Lines, has a simple definition of a freight recession: “when freight [volume] is less than it was the year before.”
In the current environment, “it feels more like we just came off a mountaintop of demand. We were on a really big high for a couple of years,” he recalls. Now, Estes is dealing with a market where “we are trying to figure out what the new normal is.”
The last two years have brought unprecedented challenges for a company Webb’s great grandfather founded four generations ago, in 1931. “After [living] through the Covid onslaught, then a booming market, then YRC going out of business, and then a cyberattack, we feel we can handle whatever comes our way,” he notes. “We have built a gritty and resilient team that thrives on challenge.”
Estes was a big participant in the auction for YRC’s assets. The company ended up acquiring (by purchase or lease assumption) 36 terminal properties as well as purchasing 6,800 YRC trailers, which have nearly all been rebranded with Estes livery.
The company has added 24% more dock doors to its network over the past three years. So far this year, Estes has brought online an additional 452 doors and plans to get that number up to 1,430 by the end of the year. That’s from building and acquiring new terminals as well as expansions at existing facilities.
“We have been able to create the capacity we needed to respond to customers in the post-YRC environment,” Estes notes. The company will end the year with a network of 280 terminals supporting 22,000 employees operating 10,400 tractors and 40,000 trailers.
As for peak season, “the only nuance about this peak season is that it will be shorter,” Estes says. “Thanksgiving is on the 28th, so we have five fewer days [between Thanksgiving and Christmas] than last year. This year will have the shortest window between [the two holidays].”
LOOK AHEAD, NOT BACK
All downcycles eventually flip. Yet in the view of Jim Fields, chief operating officer for LTL carrier Pitt Ohio, the key is “to look forward, not back, regardless of what is happening to the economy.”
Fields and his team are focused on two primary objectives to improve the business and cement the support of Pitt Ohio’s customers: strategically applying technology that further digitizes the business—particularly automating back-office functions and eliminating wasteful manual work like rekeying data or scanning documents—and hiring and retaining the best team of people possible.
Even with technology increasingly automating many parts of trucking, “this is still a people business,” emphasizes Fields. “We want the best, most professional, safest drivers. Dock workers who take care of the freight as if it were their own. Managers and supervisors who help our employees grow and succeed, and who treat them with respect.
“We want to take advantage of the different skill sets of our employees to advance the capabilities of the company and the services we provide to customers,” Fields adds. “When we’re successful at that, we all win.”
Terms of the deal were not disclosed. But Florida-based Jabil bought the firm as it said that liquid cooling has emerged as a more energy-efficient alternative to air cooling for applications in the continued adoption of artificial intelligence, energy storage, and electric vehicles.
Those products drive higher-power density systems across both consumer and commercial industries, forcing producers to seek new ways to manage the intense thermal requirements of their current and next-generation products, while keeping sustainability and cost considerations top of mind.
“We are thrilled to welcome Mikros Technologies to the Jabil team,” Ed Bailey, Jabil’s senior vice president and CTO, said in a release. “The thermal management capabilities they bring will allow Jabil to extend the range of services we provide to cloud service providers, hardware OEMs, and liquid cooling solutions providers. In addition to the data center ecosystem, we see significant opportunities in other end-markets that require thermal management, including automated test equipment for semiconductors, batteries, energy storage systems, and electric vehicles.”
According to Mikros Technologies, its microchannel liquid cooling solutions address complex thermal management challenges by using microchannel cold plate designs to cool over one kilowatt per square centimeter. Those technologies and capabilities will complement Jabil’s portfolio of data center lifecycle solutions, semiconductor test equipment solutions, and energy and transportation solutions, Mikros said.
Dockworkers at dozens of U.S. East and Gulf coast ports are returning to work tonight, ending a three-day strike that had paralyzed the flow of around 50% of all imports and exports in the United States during ocean peak season.
The two groups “have reached a tentative agreement on wages and have agreed to extend the Master Contract until January 15, 2025 to return to the bargaining table to negotiate all other outstanding issues. Effective immediately, all current job actions will cease and all work covered by the Master Contract will resume,” the joint statement said.
Talks had broken down over the union’s twin demands for both pay hikes and a halt to increased automation in freight handling. After the previous contract expired at midnight on September 30, workers made good on their pledge to strike, and all activity screeched to a halt on Tuesday, Wednesday, and Thursday this week.
Business groups immediately sang the praises of the deal, while also sounding a note of caution that more work remains.
The National Retail Federation (NRF) cheered the short-term contract extension, even as it urged the groups to forge a longer-lasting pact. “The decision to end the current strike and allow the East and Gulf coast ports to reopen is good news for the nation’s economy,” NRF President and CEO Matthew Shay said in a release. “It is critically important that the International Longshoremen’s Association and United States Maritime Alliance work diligently and in good faith to reach a fair, final agreement before the extension expires. The sooner they reach a deal, the better for all American families.”
Likewise, the Retail Industry Leaders Association (RILA) said it was relieved to see positive progress, but that a final deal wasn’t yet complete. “Without the specter of disruption looming, the U.S. economy can continue on its path for growth and retailers can focus on delivering for consumers. We encourage both parties to stay at the negotiating table until a final deal is reached that provides retailers and consumers full certainty that the East and Gulf Coast ports are reliable gateways for the flow of commerce.”
And the National Association of Manufacturers (NAM) commended the parties for coming together while also cautioning them to avoid future disruptions by using this time to reach “a fair and lasting agreement,” NAM President and CEO Jay Timmons said in an email. “Manufacturers are encouraged that cooler heads have prevailed and the ports will reopen. By resuming work and keeping our ports operational, they have shown a commitment to listening to the concerns of manufacturers and other industries that rely on the efficient movement of goods through these critical gateways,” Timmons said. “This decision avoids the need for government intervention and invoking the Taft-Hartley Act, and it is a victory for all parties involved—preserving jobs, safeguarding supply chains, and preventing further economic disruptions.”
Supply chain planning (SCP) leaders working on transformation efforts are focused on two major high-impact technology trends, including composite AI and supply chain data governance, according to a study from Gartner, Inc.
"SCP leaders are in the process of developing transformation roadmaps that will prioritize delivering on advanced decision intelligence and automated decision making," Eva Dawkins, Director Analyst in Gartner’s Supply Chain practice, said in a release. "Composite AI, which is the combined application of different AI techniques to improve learning efficiency, will drive the optimization and automation of many planning activities at scale, while supply chain data governance is the foundational key for digital transformation.”
Their pursuit of those roadmaps is often complicated by frequent disruptions and the rapid pace of technological innovation. But Gartner says those leaders can accelerate the realized value of technology investments by facilitating a shift from IT-led to business-led digital leadership, with SCP leaders taking ownership of multidisciplinary teams to advance business operations, channels and products.
“A sound data governance strategy supports advanced technologies, such as composite AI, while also facilitating collaboration throughout the supply chain technology ecosystem,” said Dawkins. “Without attention to data governance, SCP leaders will likely struggle to achieve their expected ROI on key technology investments.”
The British logistics robot vendor Dexory this week said it has raised $80 million in venture funding to support an expansion of its artificial intelligence (AI) powered features, grow its global team, and accelerate the deployment of its autonomous robots.
A “significant focus” continues to be on expanding across the U.S. market, where Dexory is live with customers in seven states and last month opened a U.S. headquarters in Nashville. The Series B will also enhance development and production facilities at its UK headquarters, the firm said.
The “series B” funding round was led by DTCP, with participation from Latitude Ventures, Wave-X and Bootstrap Europe, along with existing investors Atomico, Lakestar, Capnamic, and several angels from the logistics industry. With the close of the round, Dexory has now raised $120 million over the past three years.
Dexory says its product, DexoryView, provides real-time visibility across warehouses of any size through its autonomous mobile robots and AI. The rolling bots use sensor and image data and continuous data collection to perform rapid warehouse scans and create digital twins of warehouse spaces, allowing for optimized performance and future scenario simulations.
Originally announced in September, the move will allow Deutsche Bahn to “fully focus on restructuring the rail infrastructure in Germany and providing climate-friendly passenger and freight transport operations in Germany and Europe,” Werner Gatzer, Chairman of the DB Supervisory Board, said in a release.
For its purchase price, DSV gains an organization with around 72,700 employees at over 1,850 locations. The new owner says it plans to investment around one billion euros in coming years to promote additional growth in German operations. Together, DSV and Schenker will have a combined workforce of approximately 147,000 employees in more than 90 countries, earning pro forma revenue of approximately $43.3 billion (based on 2023 numbers), DSV said.
After removing that unit, Deutsche Bahn retains its core business called the “Systemverbund Bahn,” which includes passenger transport activities in Germany, rail freight activities, operational service units, and railroad infrastructure companies. The DB Group, headquartered in Berlin, employs around 340,000 people.
“We have set clear goals to structurally modernize Deutsche Bahn in the areas of infrastructure, operations and profitability and focus on the core business. The proceeds from the sale will significantly reduce DB’s debt and thus make an important contribution to the financial stability of the DB Group. At the same time, DB Schenker will gain a strong strategic owner in DSV,” Deutsche Bahn CEO Richard Lutz said in a release.