In our continuing series of discussions with top supply-chain company executives, Drew Wilkerson discusses the challenges of last-mile deliveries, the use of artificial intelligence in brokerages, and the impacts of nearshoring.
David Maloney has been a journalist for more than 35 years and is currently the group editorial director for DC Velocity and Supply Chain Quarterly magazines. In this role, he is responsible for the editorial content of both brands of Agile Business Media. Dave joined DC Velocity in April of 2004. Prior to that, he was a senior editor for Modern Materials Handling magazine. Dave also has extensive experience as a broadcast journalist. Before writing for supply chain publications, he was a journalist, television producer and director in Pittsburgh. Dave combines a background of reporting on logistics with his video production experience to bring new opportunities to DC Velocity readers, including web videos highlighting top distribution and logistics facilities, webcasts and other cross-media projects. He continues to live and work in the Pittsburgh area.
Drew Wilkerson is the CEO of RXO, an asset-light freight broker whose services include managed transportation, freight forwarding, and last-mile delivery. A transportation industry veteran with 15 years of brokerage leadership experience, Wilkerson joined XPO, RXO’s predecessor company, in 2012 and was named CEO when RXO was spun off as a separate business in 2022. At XPO, he served as regional vice president, president of the North American brokerage business, and then as president of North American transportation. Prior to joining XPO, Wilkerson spent six years with C.H. Robinson working in sales, carrier relations, operations, and customer relations. He graduated from the University of South Carolina with a degree in public relations.
Q: How would you describe the current state of our supply chains?
A: I’d describe the current state of the supply chain as recovering and evolving. The overall supply chain experienced significant shifts over the last few years, especially in the aftermath of the pandemic. Retail and e-commerce inventory positions have improved and are currently healthy. While we have not yet seen significant restocking activity, that could materialize if consumer demand remains resilient.
We’re seeing the adoption of technology continue to rise, enhancing visibility and efficiency for customers and carriers. The use of AI [artificial intelligence] and machine learning is going to continue to drive the supply chain forward.
We’ve also continued to see nearshoring activity increase—this is a long-term secular trend. Mexico is now the United States’ largest trade partner, and trading activity between the two countries is likely to remain strong. Companies are also moving facilities to the U.S./Mexico border in hopes of preventing further disruptions of the kind they experienced during the pandemic.
Q: The transportation industry has had a rough year. When will transportation rebound?
A:I wish I had a crystal ball to predict when the industry will rebound. Our base-case scenario is for the market to recover in the second half of the year. However, that assumes an acceleration in carrier exits, which hasn’t yet materialized.
Q: RXO, along with GXO, split off from XPO a few years ago. Are there still any synergies or times when you work together with XPO and GXO?
A:We are all separate companies now—but when it makes sense, we do business together. For example, XPO is a carrier within RXO’s network.
Q: RXO is the largest provider of outsourced last-mile delivery service for heavy goods, which is a particularly challenging specialty. What makes RXO especially suited for managing these deliveries?
A:Handling heavy-goods delivery is a complex task, and RXO has a unique combination of expertise, infrastructure, and technology that sets us apart. Our extensive last-mile hub network is strategically positioned within 125 miles of the vast majority of the U.S. population.
We understand the intricacies involved in transporting and delivering these items safely and on time—as well as the importance of brand protection. With last-mile delivery, we are often entering people's homes, which comes with a higher level of responsibility for our customers. Our commitment to innovation means we’re constantly improving our processes and technologies to ensure we remain at the forefront of the industry.
In addition, we have last-mile specific technology that assists with ordering and streamlined scheduling, which includes voice and augmented-reality features.
Q: In what ways are technologies like artificial intelligence affecting freight brokerage operations?
A: AI is revolutionizing our industry, and its role is only going to get bigger. It’s all about boosting productivity and making things run more smoothly, especially in the brokerage business. At RXO, we’ve been using AI and machine learning for over a decade to refine our proprietary algorithms.
RXO’s machine learning capabilities help us predict and recommend loads to carriers, produce dynamic pricing, and manage expectations for shippers and carriers. As we input more data into our systems, our predictions continue to get more fine-tuned for the customers. AI allows our customers to optimize their spending, carriers to maximize revenue and reduce empty miles, and internal operators to be more productive.
We’ve also implemented visual AI technology within our warehouse and distribution centers, providing process improvements for gate check-ins. The visual Al technology removes the manual labor of checking in trucks, extracting the data from the trucks via video, and coordinating with the appointment scheduling program. This technology has helped reduce bottlenecks and reduced wait time at the gates by more than 30%.
I think the future of generative AI is ever-changing as well. From interfacing with customers to helping employees become more productive, we are always looking for ways to evolve our systems.
Q: Are digital freight-matching startups impacting the role of the traditional freight brokerage?
A:The foundation of RXO’s success over the last decade is rooted in the combination of people and technology. We don’t invest in our technology to replace our people—we invest in technology to enable our people. This is a relationship-based business. We’re handling important freight for some of the largest companies in the world, and it’s only by earning customers’ trust that we will grow that book of business.
While we leverage cutting-edge technology to streamline load matching, order tracking, pricing, and other critical tasks at RXO, we also focus on building long-term personal relationships with the carriers and customers that form the basis of our business. This approach has served us well, as shown by our long-term relationships with key customers. Our top 20 customers have been with RXO on average for 16 years. It’s also evident in how we handle our loads, with 97% created or covered digitally, showcasing our commitment to innovation.
To be successful, companies need to effectively innovate and adopt cutting-edge technology while also working to build strong customer relationships.
Q: Nearshoring is on the rise, especially to Mexico. How has that growth impacted cross-border freight brokerages?
A: The growth of nearshoring, particularly on the U.S.-Mexico border, has significantly impacted the cross-border freight brokerage industry. At RXO, we’ve seen a substantial increase in demand for our services, with cross-border brokerage loads growing by more than 37% year over year in the first quarter. After the pandemic and the ensuing supply chain problems, customers want to have their goods closer to the end-consumer to eliminate as many potential disruptions as possible.
Our strategic response to this trend includes expanding our infrastructure, exemplified by our new cross-border facility in Laredo, which is attracting interest from several large customers in the automotive, technology, food and beverage, and other industries. This facility is part of our commitment to support our customers’ nearshoring efforts and provide a comprehensive array of services for cross-border transportation outside of brokerage, including warehousing and customs brokerage services.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."