Faced with slumping demand, parcel carriers are casting their nets wide for new sources of revenue. Some of their strategies—like expanding their returns services and going after new e-commerce players—look promising; others—such as imposing new surcharges and accessorial fees—not so much.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Two years ago, parcel express carriers were flooded with business. Some prognosticators predicted annual growth of 20+ percent. E-commerce was on fire. Capacity was exceptionally tight.
Fast forward to today. The economy continues to grow, albeit at a slow but steady pace. Inflation, while still painfully high, has moderated and fallen below last year’s highs. Employment is at record levels, unemployment at 20-year lows, wages are on the rise, and consumers keep spending but with a discerning eye for bargains.
Yet that’s not translating into a rising tide for parcel carriers.
UPS is cutting back, closing facilities and laying off staff. FedEx with its Drive initiative is in the midst of perhaps the biggest restructuring in its history. Added to the mix are regional parcel carriers, which are expanding coast to coast. In addition, new players are entering the market—and carving out profitable niches—with lower-cost, high-quality services and flexible business models built on leading-edge technology platforms. And then there’s Amazon—and its record-breaking parcel volumes—which has eclipsed UPS and FedEx as the largest nongovernment delivery service in the nation.
What’s on the horizon for parcel express carriers, and how should parcel shippers be refining their strategies? If first-quarter earnings reports are any indication, flat demand, excess capacity, rate pressures, retrenchment, and cost-cutting all are troublesome issues that will continue to challenge the parcel express market throughout 2024.
SLACK DEMAND, YET A FEW BRIGHT SPOTS
Shippers and carriers both continue to contend with a slump in parcel demand, driven by shifting consumer spending habits, an intense focus on price and shipping costs, and a market where operators, product and service mix, technology, and revenue strategies continue to evolve. UPS provides a window into these trends. Its average daily volume in 2024’s first quarter was down 3.2% year over year. U.S. domestic revenue at $14.2 billion was down 5%. Revenue per piece was relatively flat.
“We continue to see a shift from air to ground as customers prioritize cost savings over transit times by taking advantage of our ground services,” said Brian Newman, UPS’s CFO, in the company’s first-quarter earnings call (UPS subsequently announced that Newman is leaving the company this month). On the cost side, the company closed 18 sort centers, lowered block hours (aircraft operating hours) by 15.2%, cut 5,400 management and support staff jobs, and reduced purchased transportation by 17%.
A bright spot: UPS’s returns business. “We like the return business a lot,” said Carol Tomé, UPS’s chief executive officer, in the earnings call. She noted that these returns are typically B2B (business-to-business) shipments where customers bring packages into a UPS store to be sent back to the original shipper. Using its largest customer as an example, Tomé said, “We take in thousands of returns for that customer and package [them] into one consolidated return that goes back to them. That’s good business for us … and the margins are very attractive.”
Ryan Kelly, vice president of marketing for FedEx Services, has been through a few boom-and-bust cycles in his time. One current trend on which he agrees with his largest competitor: the challenge—and opportunity—of giving shippers a simple, pain-free return experience.
“We’re seeing some interesting changes, especially around returns,” Kelly notes. “Consumers are redefining what convenience and quality mean to them,” he explains. “It’s not just about speed anymore; people want flexibility. Many are willing to engage more deeply with brands—in exchange for perks such as free shipping,” which places a premium on the carrier providing cost-effective, consistent, superior-quality service.
And whereas in pre-e-commerce days, dealing with returns was an annoying afterthought for retailers, today that experience can mean the difference between retaining and growing a customer, or losing it entirely.
“It’s all about balance, right? Unsatisfactory return policies, high fees, and strict return windows just aren’t cutting it anymore,” says Kelly. “These are all significant deterrents that can stop [customers] from doing business with a brand altogether. It’s up to retailers now to rethink their strategies to better align with customer expectations.”
There is no doubt that e-commerce will continue to grow, if only in the short term and at more muted rates. Staying competitive and relevant as a carrier will require not only flawless operational blocking and tackling but also continual improvement in and evolution of technologies that support the business—and create simplicity, ease of use, and lower costs for shippers.
“Innovation is in our DNA,” Kelly says. “We operate at the intersection of the physical and digital, and we’re unlocking the power of this intelligence to transform our business, provide better customer service, and move up the customer’s e-commerce value chain.”
A FOCUS ON THE FUNDAMENTALS
Regardless of market conditions, there are core fundamentals of running a parcel carrier and providing the service that will always endure—and be top of mind with shippers, notes Greg Hewitt, chief executive officer at DHL Express U.S.
What is the biggest “ask” he gets from shippers today? While price is always part of the discussion, particularly in times of soft demand and weak volumes, “quality is No. 1,” he says. “Efficient and reliable delivery service, making sure the customer’s goods reach them on time and in great condition. Reliable transit time and tracking,” with regular progress updates and visibility into the shipment through the last mile and confirmation of delivery.
“And it has to be cost-effective. The shipping cost cannot outweigh the value of the goods.” He stresses as well the need to be proactive with shippers and “help them find alternative means where they can get value [and consistency] at a lower cost.”
Parcel service providers also have to recognize they can be a critical factor in the growth plans of businesses, particularly in the fast-paced, ever-changing, and constantly shifting world of e-commerce. As new e-commerce businesses seek a path to growth, “they need flexibility and scalability” from their parcel carriers, Hewitt stresses.
“Today’s small e-commerce player is tomorrow’s giant,” he notes, adding that new businesses just out of the gate typically are focused on product development and expanding their market. Shipping and logistics, while certainly critical to success, aren’t necessarily a core focus, or where they want to spend precious development dollars. “So, as a parcel carrier,” Hewitt says, “we have to grow with them as they grow,” demonstrating flexibility and agility to effectively plan for and accommodate surges in volume stemming from peak season demand, big sales events, or new product introductions.
Moreover, as their business evolves and needs change, “they might even want other services like warehousing, product handling, fulfillment, or a custom solution. We have to be prepared for all that,” he adds.
The other area where Hewitt is seeing not only increased interest but also more formal conversations and requests is around sustainability. Today, formalized sustainability programs “are part of [the customer’s] ethos, value statement, and shareholder commitment. [They] want a partner aligned with those values” and able to help them meet goals and objectives, he notes.
DHL Express’s U.S. network has 120 facilities that operate some 3,500 routes per day, with 8,000 pickup and delivery drivers and another 4,000 workers at its hub in Cincinnati. The company operates 300 flights a day connecting its depots, and through its DHL eCommerce division, partners with the U.S. Postal Service to complete local last-mile parcel deliveries.
THE BIGGEST COMPLAINT
In a flat market, parcel carriers are looking for any and all opportunities to generate revenue. One area that continues to draw the ire of shippers: surcharges and accessorials. “When the market was imbalanced and demand [was] exceeding capacity, I could understand peak surcharges,” notes Satish Jindel, principal at freight data analytics firm ShipMatrix. “But today with industry capacity at 120 million yet volume running only 80 million, why [would you] have a peak surcharge?” he asks.
Jindel adds that the pain is exacerbated by a proliferation of new and revised surcharges hitting shipper pocketbooks. One example: recalibrating certain ZIP codes, which previously had no extra charge, in order to apply a “rural route” or other type of extra delivery fee. “Shippers are tired of these newcomers and extra charges and are actively taking advantage of capacity being so much more [available] and switching carriers to others outside of UPS and FedEx,” Jindel says.
Looking to the remainder of the year, Jindel says he does not expect parcel market volumes to change much in Q2 “and even for Q3 and Q4 compared to prior years.” He adds that “the increase is likely to be around 3% due to continued inflationary pressure and more [consumer] spending on services and entertainment, instead of goods and physical products.”
Micheal McDonagh, president of parcel for broker AFS Logistics, which has $4 billion of parcel freight spend under management in the U.S., has a similar view. “I believe FedEx and UPS will continue to look for ways to raise revenue in a weak volume environment. There is no extra cost to them in adding fuel, special service, or other surcharges, and I see that continuing.”
He notes as well that with carrier general rate increases and rising surcharges, many customers are reexamining their shipping strategies, seeing how much they can shift to lower rate and service levels. “It’s all about elasticity of delivery, taking a much harder look at cost but balancing that against acceptable delivery times,” McDonagh says. To that end, businesses are changing shipping practices, “planning and shipping orders earlier—for example, on Tuesday, using two-day service—instead of Thursday for next-day [delivery],” he observes. “If you pay attention to your zones, shipments within 600 miles are still getting good two-day service” at much less cost, he adds.
FOLLOW THE INVENTORY
Thanks to Amazon, the consumer’s appetite for next-day and even same-day delivery has seemingly become insatiable. That mirrors a shift in supply chain practices around where sourcing occurs, warehouses are sited, and inventories staged. Basically, the last decade has seen inventory moving closer to the end-user. That has accelerated demand for more, smaller warehouses in more communities; expanded opportunities for more localized, last-mile next-day delivery; and prompted a rush of new entrants carving out specific niches in the parcel business.
One such example is last-mile delivery specialist Jitsu.
Jitsu (which recently changed its name from AxleHire) doesn’t subscribe to the “you call, we haul” model of accepting virtually any product or commodity that comes its way. Instead, it has focused strategically on a highly defined customer segment, that being “key, high-value brands who believe the delivery experience is integral to the brand value and customer satisfaction, depend on absolute on-time delivery and zero claims, and want enabling technology that provides robust visibility and analytics from start to finish,” says Raj Ramanan, Jitsu’s chief executive officer.
“We are very discerning [about] who we work with,” he says. Its customers, such as American Eagle, HelloFresh, and Nespresso, tend to be retail or e-commerce brands “with a lot of high-end, high-value retail goods, apparel, wine and spirits, meal kits, and durable medical equipment,” Ramanan explains. Deliveries can be anything from one pound up to 50 pounds, with one to five pounds being the most frequent, and 35 pounds the average.
Jitsu operates an “asset light” business. It has set up 40 warehouses in 21 major metropolitan areas, where it houses and stages customer inventories for inbound processing, cross-docking, sorting/comingling, and delivery. The company says it currently can cover 40% of the continental U.S., with 90% of its deliveries next-day and 10% same-day. Jitsu claims an on-time delivery rate of >99%.
Its delivery workforce is a combination; 60% are independent “gig” drivers (aka, the Uber or Roadie model) and 40% “Delivery Service Partners,” which are parcel trucking businesses that focus on last-mile delivery and have five to 10 trucks of their own. Forty percent of its gig drivers are women.
Driver pay is based on a combination of factors, such as number of packages and stops, distance traveled, local impacts such as congestion, and other measurements unique to a community. It’s a pay model that “continues to evolve to reflect market fairness and driver feedback,” says Ramanan.
Load planning, route assignment, optimization, and visibility software is home-grown, which Ramanan cites as an advantage. When a Jitsu driver shows up at a Jitsu warehouse or satellite hub, “they pick up an already prepared, ready to load, consolidated set of deliveries” with a recommended route and optimized delivery sequence downloaded to the Jitsu app on their phone. Customers receive text messages indicating in-route progress of their shipment as well as delivery confirmation.
“The driver experience is pretty slick,” says Ramanan. “We try to make it as painless and simple as possible for a driver to complete a route and make the most money.” For example, when a driver registers with Jitsu, the company takes note of the type, size, and capacity of their vehicle and how many packages it can take, and then plans loads accordingly. That reduces driver stress, allows for pre-planning accurate loads for the vehicle type, and maximizes the number of deliveries a driver can effectively complete during the time that driver wants to work, he explains. A driver also can log into the app the night before and see the next day’s load plan for his or her individual vehicle.
Retailers and e-commerce businesses using Jitsu also have real-time visibility into their inventories at Jitsu warehouses, with the ability to see what deliveries are scheduled for that day, how those deliveries progress during the day, delivery confirmation, and how much inventory remains.
THINK TOTAL COST, NOT JUST LOWEST PRICE
Total cost of delivery—and helping brands understand its value as a key decision-making metric—is something Jitsu works hard to educate its customers about, Ramanan says. “The cost of a bad delivery has to be considered [in the overall evaluation] as well as returns and complaints,” he emphasizes. “The delivery experience is fundamental to the overall customer experience. If you miss a delivery, or it arrives late or in partial form, you don’t blame the driver, you blame who you bought the product from. And that influences your [the consumer’s] decision to use that retailer again.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."