Making work meaningful: interview with Robert Martichenko
There’s a workforce revolution going on in our industry today, says supply chain expert and lean operations guru Robert Martichenko. The winners will be companies that create “meaningful employment environments,” where people find purpose in what they do and are treated with dignity and respect.
Diane Rand is Associate Editor and has several years of magazine editing and production experience. She previously worked as a production editor for Logistics Management and Supply Chain Management Review. She joined the editorial staff in 2015. She is responsible for managing digital, editorial, and production projects for DC Velocity and its sister magazine, Supply Chain Quarterly.
Robert Martichenko has spent much of his career advising businesses on how to improve their supply chain processes, with an emphasis on cutting waste and implementing “Lean” operational strategies. But these days, he’s more focused on the third—and what he sees as the most important—factor in the people-process-technology equation: people.
That interest in workplace culture and workforce development led Martichenko to launch TrailPaths Inc. in 2022. Billed as “a people and technology company,” TrailPaths specializes in developing assessments, training modules, and digital platforms to help businesses create what he calls “meaningful employment environments”—environments where people can grow and thrive.
TrailPaths wasn’t Martichenko’s first business venture, however. In 2005, he created consulting and training firm LeanCor Supply Chain Group, where he spent more than 15 years as CEO before LeanCor was acquired by logistics service provider Transplace (which later merged with Uber Freight).
In addition to his day job, Martichenko is active in various industry organizations. He was recently named chairman of the board of the relief organization American Logistics Aid Network (ALAN) and sits on the board of the Association for Manufacturing Excellence(AME). He is a regular speaker at industry events and the author of five business books, multiple articles, and one novel, Drift and Hum. He received the Council of Supply Chain Management Professionals’ (CSCMP) Distinguished Service Award in 2015.
Martichenko recently spoke with DC Velocity Associate Editor Diane Rand about workforce trends, the importance of being a “human leader,” and how to make work meaningful.
Q: Why is it important to make work meaningful?
A: There’s a workforce revolution going on in our industry and other industries, including hospitality and health care. It’s happening for three big reasons. First, I know [from my past work] that to build a culture of operational excellence, you have to focus on people, process, and technology. But the people part can get left behind, and that’s a part that cannot be left behind. In fact, it needs to be the most important part of the business.
The second part of this perfect storm is the demographic dynamics that are in play. We have a shrinking workforce due to a combination of things—like aging populations, reductions in birth rates, and immigration policies. This shrinking of the workforce is happening now and will continue into the foreseeable future, which means that people will be competing for talent at all levels.
And then third, there’s been a rapid change in attitudes toward work and workplaces. And there’s a distinction between those two things—the work itself and the actual work environment.
So, if we factor together those forces that are creating this perfect storm—that culture and people are the most important things for operational excellence; that the workforce will continue to shrink, forcing us to compete for talent; and that peoples’ attitude toward work is changing and they’re no longer willing to [stick with jobs] in environments where they don’t want to work—that means that as industry professionals, we need to create what we’re calling a “meaningful employment environment.”
Q: How has the nature of work changed in the past five years?
A: I think attitudes have changed. A lot of people like to have this discussion relative to different generations—this generation thinks this way and that generation thinks that way. I struggle with that conversation, because anytime we stereotype an entire group of humans and lump them together into something like a 15-year bracket, I think we can miss some things. Maybe there are traits that are stereotypical, but it’s an incomplete picture at best, right?
What we’re recognizing, though, is that people want to thrive no matter what they do for a living. No matter where they are—whether it’s on the front lines as an hourly team member or as the CEO of an organization—people want to work in some form of purposeful environment. People want to know that their time has a value, and they want to be working toward some greater end.
Now it’s easier for some of us than for others. It’s maybe a bit of a different world for front-line workers than it is for people who are a little more stable in their salaried positions. So our focus at TrailPaths is mainly on the front-line worker.
Q: You spoke about “human leaders” at the CSCMP Edge conference last year. What does it mean to think and act like a human leader?
A: We’re really trying to apply a science-based model to work, and so we’re gathering data from organizations that are inviting us in and then applying some fantastic tools. The first thing we’ve learned is that people are in one of four places in their work environments—they are either declining, surviving, growing, or thriving.
People who are declining are, by definition, employed right now. But they may leave at break time and not come back. They just know it’s not going to work for them. By contrast, people who are just surviving are going to stay because they have bills to pay. They have life pressures, but there’s no joy for them in going to work every day. They’re simply surviving, and for a whole bunch of reasons, they have to remain in their positions.
And then you have the workers who actually start to grow. And from growing, they’re beginning to thrive. They’re saying: “This is working for me, this job is giving me everything I need, and I see myself here for the long term.” And that’s what we want to see.
As human leaders, we need to know where people are today. Are they declining? Are they surviving? Are they growing, and are they thriving? We need to know this to be able to interact with them. For instance, the ways in which we need to show them that we care are very different for somebody who’s in decline mode versus somebody who’s thriving.
The second thing we’ve learned is that the needs people have within the environment we create really do form something that looks like Maslow’s Hierarchy of Needs [a classification system often depicted as a pyramid with the basic universal needs of society at its base, topped by progressively smaller layers of physiological and psychological needs].
This is the part that’s really exciting. Because if we can describe this hierarchy and can determine where somebody’s needs are, then we, as human leaders, can specifically address that with the individual. We stop treating our 100 people as if those 100 people are all the same. They are not the same. They are individuals. They’re human beings, and they have their own needs, depending on where they are on the “decline-survive-grow-thrive” index.
We’ve learned that fundamental needs, such as financial needs, must be met. Physical safety needs to be a priority, and the environment must be free from fear.
We see organizations whose leaders think that if they offer training and development and maybe career coaching, that’s somehow going to help with turnover. But it’s not going to help because if somebody’s fundamental needs aren’t being met, they’re not even thinking about training, they’re not even thinking about their career path; their eyes are glazed over. If the brakes go out in their car, they’re going to be in a world of hurt because they don’t have $300 in the bank to deal with that. Or they may not think they’re in a safe work environment and don’t have the courage to speak up and tell their leaders how they feel.
Q: How can this concept be applied to supply chain jobs? For example, how do you make picking in a warehouse more meaningful?
A: That is the question, right? I don’t have the answer yet, but we’re getting close. So the heart of the question is, how do you take a job that 99.9% of the population would look at and say there is no meaning in that job and turn it into a job that is meaningful? The real answer—and I’m not happy that this is the answer—but the real answer is maybe you never make it completely meaningful. But maybe we get closer than where it is today. Maybe we can advance it a little bit.
For example, let’s take a picking job where somebody’s spending eight hours picking up parts or products and putting them in a box. Do they even know who the end-user is for those parts and products? Do they even understand the importance of that?
A good friend of mine, Kevin O’Meara, tells a story about the time he spent in an aftermarket parts distribution center. People there never realized that the end-user might be a single mother or someone else living in difficult circumstances whose car or some other appliance had broken down. And as soon as the people realized that when this part [that I’m picking] gets to the customer, their thing gets fixed, and it actually makes a real difference in their lives, their attitude changed. Do people even understand the importance of their role and the value of the job? Or is it just a cardboard box going to some unspecified destination?
And then the second part is, are we going to make every job absolutely meaningful? Maybe not. But you know, we sure can make them a little less miserable than they are today. And that’s because a lot of these jobs are task-oriented jobs. They are repeatable, do-it-again jobs that are riddled with obstacles, and the leadership hasn’t taken the time to remove those obstacles. This is incorrect from a leadership point of view because the team member didn’t choose the technology, they didn’t pick the scanner or choose the lift truck they’re using. They were invited into this environment that was completely designed by leadership, and then they’re asked to participate in it. Meanwhile, leadership isn’t maintaining that environment.
So these poor people are doing these tasks for which you inherently have to struggle to find the meaning, and then on top of that, their tasks are riddled with obstacles. It’s just incorrect, and it shows a lack of respect and a lack of regard for human dignity. And this is what we’re getting to with respect to meaningful employment environments—that the core leadership behavior that must be in place is treating people with respect. Treat people like human beings for no other reason than they are human beings. And that’s just the starting point.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."