TMS implementations help increase profitability, improve efficiency, and reallocate labor to revenue-generating tasks. Here’s a look at two case studies that prove the point.
Victoria Kickham started her career as a newspaper reporter in the Boston area before moving into B2B journalism. She has covered manufacturing, distribution and supply chain issues for a variety of publications in the industrial and electronics sectors, and now writes about everything from forklift batteries to omnichannel business trends for DC Velocity.
These days, the phrase “logistics automation” often brings to mind the warehouse, where moving from manual to technology-enabled material handling processes can streamline operations and help get orders out the door in less time. But companies can reap big rewards from automation projects that happen in the back office as well, particularly when it comes to managing their freight transportation functions.
Transportation management software and technology platforms are often employed to do the trick, helping companies move from manual, spreadsheet-based processes to digital ones that free up employees’ time and reduce errors. Transportation management systems (TMS), as they are known, can also create seamless connections with other back-office functions, such as accounting, to drive further efficiencies and reduce costs. Here are two examples of recent TMS projects that are doing just that.
GOODBYE, EMAILS AND SPREADSHEETS
Fibox, a Finland-based manufacturer of enclosure products for industrial and infrastructure applications, was having trouble managing its various shipment modes and was looking to move from a manual system to an automated one that would give it greater control over its transportation management functions while also reducing costs and improving productivity. Among the problems, managers were having trouble getting materials from overseas, were experiencing challenges with some suppliers, and needed a way to track raw materials that were imported via ocean carriers. They also wanted to get a better handle on their less-than-truckload (LTL), truckload (TL), air, and parcel shipments to customers worldwide. Given the scale of its operations—Fibox has nine manufacturing sites around the world, more than 700 employees, and a global network of distributors—coordinating the transportation piece of its business is paramount to making everything run smoothly.
Fibox had been aggregating data from carrier websites and using emailandspreadsheets to book and track freight, but was looking to automate that process with a TMS. The company partnered with third-party logistics service provider (3PL) Nexterus to solve the problem.
The 3PL began by implementing a TMS from supply chain tech firm BrillDog, which develops supply chain software solutions for small to mid-sized businesses. Immediate benefits included optimizing Fibox’s carrier mix and repurposing staff to more value-adding tasks, according to Ryan Polakoff, president of the privately owned, fourth generation-run 3PL.
“[Implementing the TMS] allowed [Fibox] to get rid of an obsolete, archaic function,” Polakoff explains, adding that labor savings were among the biggest benefits because the automated system freed supply chain staff from all the phone calls, emails, and spreadsheet management that had taken up much of their time. “We’ve helped them in that classic sense of ‘Do what you do best and outsource the rest.’ Now they can focus on enclosures.”
Fibox soon moved on to using additional Nexterus services, including its freight audit and payment solutions and its customer care support team, a 24/7 service that provides clients with a dedicated account manager as their point of contact to resolve freight and transportation problems. Polakoff says Nexterus now operates as an extension of Fibox’s supply chain team, providing them with ancillary support for quoting transportation rates, managing logistics, creating reports, and managing their freight audit and payment processes. The 3PL handles more than 200 shipments per month for Fibox across all modes.
And the savings are adding up. Polakoff says Fibox has cut 8% to 12% of its annual transportation spend as a result of their partnership.
A SEAMLESS SOLUTION
Shipping and logistics company American Group is working faster and smarter since integrating Tai Software’s TMS, a domestic freight management system for TL and LTL shipments, into its daily operations in 2021. American Group was having trouble with its previous TMS, particularly when it came to syncing the system’s data with its back-end accounting software. That process wasn’t working well and was opening the door to errors and inaccuracies.
Company CEO Michael Schember says Tai was able to solve that problem almost immediately.
Tai’s integration with HubTran—which provides cloud-based automation software for the transportation industry’s back office, including invoicing, electronic payment, and document management—made the difference by eliminating the need to sync transportation and accounting data. Essentially, American Group now has access to seamless and automated invoice processing via HubTran, which reduces the time and effort required for manual data entry and document management while mitigating the risk of improper inputs, according to representatives from both Tai and American Group.
“We were looking for an integrated accounting solution because a previous provider’s synchronization to Intuit QuickBooks proved to be unreliable at the time. Tai had that solved right out of the box. Since we don’t have to sync, it doesn’t cause errors, and we have better security around our AP [accounts payable] and AR [accounts receivable] functionality,” Schember said in a statement describing the project. “Tai’s platform is helping our teams get better at their tasks so we can focus on winning more business and taking better care of our customers.”
The proof is in the results. Today, American Group is saving five hours per week, per rep; is realizing 50% efficiency increases through automated invoicing and billing; and is 70% faster at finding load coverage, according to both companies.
“If freight brokers aren’t implementing automation into their operations, they’re setting themselves up for disappointment,” Tai CEO Walter Mitchell said in the statement. “American Group needed a fast solution that could help them start growing their brokerage. Offering our streamlined platform and integration network to some of the best [logistics technology] in the industry has provided unprecedented efficiencies to allow their representatives to find more business.”
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."