Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
A month after venerable LTL (less-than-truckload) carrier Yellow ceased operations, closing the books on a 99-year-old business—and injecting a fresh burst of freight into the networks of remaining LTL carriers—the overall trucking market is still looking for answers to a host of stubborn, ongoing challenges, including flat pricing, weak demand, excess capacity, and declining tonnages that have persisted through the year.
The supply chain disruptions from Yellow’s closure predicted by some industry watchers failed to materialize. “Typically, what happens in situations like this is there is a bleed into the final event, and then there is the event,” notes Jason Seidl, managing director and senior analyst, trucking and logistics, for investment firm TD Cowen.
“Freight diversions started weeks before [Yellow’s closure],” Seidl says. “Most of Yellow’s freight was in the hands of other LTL carriers [by late July],” he notes, adding that the 8% to 10% LTL market share once held by Yellow and now riding with other carriers is doing so at higher rates.
“They were the low-price carrier,” he says. “Some carriers will take on the freight initially only to find it doesn’t fit their network. [They] will get rid of it eventually, and someone else will pick it up. Freight profiles six months from now will look much different than last month.”
He’s also heard of some carriers who over the past month were delaying rate negotiations with customers “because they wanted to wait out the Yellow situation, to be in a better position to secure higher pricing once Yellow closed its doors,” Seidl’s observed.
Whether that helps lift the margins of surviving carriers remains to be seen, given that the underlying fundamentals of the market “are not that great,” Seidl says. He notes that volumes were soft through the first half of the year and that the market was projected to see little, if any, growth until 2024. Nevertheless, Seidl says, “Net net, it’s a big positive for the industry,” which already had excess capacity available to absorb the volumes.
END OF AN ERA
When the closure became official on Aug. 6, it was a day of profound disappointment, noted Darrin Hawkins, Yellow’s chief executive officer. In a news release, he said, “Today, it is not common for someone to work at one company for 20, 30, or even 40 years, yet many at Yellow did. For generations, Yellow provided hundreds of thousands of Americans with solid, good-paying jobs and fulfilling careers.”
He was unsparing in his criticism of Yellow’s union and what he cited as its fundamental role in the company’s failure.
“All workers and employers should take note of our experience with the International Brotherhood of Teamsters (IBT) and worry,” said Hawkins. “We faced nine months of union intransigence, bullying, and deliberately destructive tactics. A company has the right to manage its own operations, but as we have experienced, IBT leadership was able to halt our business plan, literally driving our company out of business, despite every effort to work with them.”
A CONTROLLED PROCESS
Carriers have been very deliberate in how they’re evaluating the available business from Yellow’s closure, and choosy about what additional freight they’re willing to inject into their networks.
“We are taking on freight from specific customers, but in a controlled process,” notes Jim Fields, chief operating officer for Pitt Ohio. He’s focused on “desirable” freight—freight from existing customers or from customers that fit in lanes where the carrier has capacity, and freight that’s priced appropriately. “We are not inviting shipments from customers who call out of the blue and that are not planned,” he adds.
At Old Dominion Freight Line (ODFL), it’s a similar story. “We have seen an uptick in business [in late July],” said CFO Adam Satterfield in the company’s recent second-quarter earnings call. He also cited a more encouraging macro trend. “I think we are at the end of a long, slow cycle,” he observed.
Late July ODFL volumes had been running at about 47,000 shipments per day, and that has since ticked up closer to 50,000 shipments, reflecting some diversion of freight from Yellow. ODFL’s network has approximately 30% excess capacity, “which is a little higher than our target range of 25%. We are comfortable with the amount of excess capacity, as we remain confident in our ability to win market share over the long term,” Satterfield said.
ODFL continues to invest for growth, with aggregate capital expenditures for 2023 expected to reach $700 million, with $260 million devoted to real estate and service center expansion, $365 million for rolling stock, and $75 million for technology and other assets.
Another beneficiary of the Yellow closure has been LTL carrier XPO. In its second-quarter earnings call, the company said its July shipment count was up “about 9%,” estimating it had picked up some 3,000 additional shipments per day. CEO Mario Harik noted that during this disruptive period in the industry, “we’re very focused on being selective [about] the freight we take on,” with an emphasis on “protecting capacity for our existing customers.”
“A lot of it goes down to being picky about the freight,” he added. “We want four- by four-foot pallets or skids that we can on-board from our customers that fit well into the LTL network.” The goal: “margin-accretive business that will improve our OR [operating ratio] over time.”
XPO also is benefiting from its earlier decision to invest in capacity. Over the past 18 months, the company has added more than 1,900 new tractors and 8,000 new trailers to its fleet, bringing its average fleet age down to 5.1 years from 5.9 years. The company has expanded dock doors in markets where it needed capacity, last year opened six new service centers, and this year expanded capacity at two other service centers in major metro areas.
With near-term industry capacity tightening up, XPO has started pushing the pricing lever. “We are taking pricing actions with customers,” said XPO’s incoming CFO, Kyle Wismans. “We implemented a GRI [general rate increase] with our transactional 3PL [third-party logistics provider] business, and we’ve also moved up our target for contract renewals,” he noted.
“Customers understand that when you take 10% of capacity out of the market, it’s going to cost more to move freight,” he added.
Even as the market adjusts, shippers still want the same consistent blocking and tackling when it comes to service, claims-free handling, and on-time delivery of their freight—as well as ever-increasing technology support, says Jeff First, senior vice president of operations for FedEx Freight.
“We are committed to protecting service and capacity for our existing customers and will leverage our highly flexible network accordingly,” he notes. Yet as the market balances out, he believes customers will return their attention to fundamentals that ensure a consistent, dependable, cost-effective service experience. “Customers care about capacity, future capacity, automation, and service reliability. Knowing that, we’re investing in those parts of our business to ensure we are giving customers an outstanding experience, now and in the future.”
MOVING FORWARD
As of this writing, all of the freight once handled by Yellow has been absorbed into the market, which had excess capacity to begin with. It was a welcome injection of business at a time when market conditions for the most part could be described as suffering from weak demand and lower volumes compared to the same time last year. That’s been exacerbated by persistently increasing costs across the board, for everything from tires to maintenance to wages and insurance, recruiting and retention costs, and health-care benefits.
“When you look at general inflation, I think supply chain inflation is significantly higher than the normal inflation we are seeing,” observes Pat Martin, vice president of corporate sales and strategic planning for Estes Express Lines. “Tractors and trailers cost way more—when you can get them. Tires, parts, everything around maintenance, insurance … it’s all gone up significantly.”
Carriers are going to have to be disciplined, he adds. “You can’t be successful in this business without reinvesting, and you can’t reinvest unless you are growing and making a sustained profit.”
He notes that the last two months have been somewhat unsettled as carriers cherry-picked available freight from Yellow’s closing. However, he emphasized that “there was plenty of capacity to absorb the freight. And it has all been absorbed.”
For Estes, “nothing has changed in how we evaluate opportunities,” he explains. “We are taking on freight that is commensurate with what our network can handle and that we can service properly,” he says. Like other carriers, Estes has focused first on meeting the needs of current customers and will only consider taking on business from new customers once it has achieved that.
WHERE ART THOU, PEAK SEASON?
One overriding question that hovers over the industry: Will there be a peak season this year?
“I would say there is a chance we’ll see a peak season,” Martin of Estes Express says. “Inventory levels have become more reasonable. I do think we might see a little bump. Shippers we talk with are by and large cautiously optimistic. There are just so many wild cards out there that will affect the economy and freight.”
Satish Jindel, founder and president of SJ Consulting, believes that the way the economy has been performing and the switch in consumer spending from goods to services over the past two years argues for a very light peak season this year, if there’s one at all.
“I do not see a peak of more than 1% or 2% [in shipment volume] over last year,” he says. “While the retail sales may be higher, around 3% to 4% of that will be due to increases in prices. Parcel volume will have lower growth due to more people shopping at stores and fewer dollars available for goods after high levels of spending on travel and entertainment, which I call the ‘Swiftie effect.’” He expects little growth in trucking volumes, other than that resulting from diversion of Yellow’s shipments to other carriers. “The Yellow situation could not have come at a better time for the LTL industry,” Jindel says.
“As far as trucking overall is concerned, we are probably at or very close to the bottom” in terms of freight volumes in the major sectors of truckload, LTL, and flatbed. And while freight seems to have hit bottom, it’s stable, he notes. “We will not have the type of rebound some expect,” Vise adds. He believes the industry “sort of already has had a freight recession.” From a volume perspective, he adds, “we expect no freight growth this year, something on the order of two-tenths of a percentage [point] next year, and really no meaningful recovery until 2025.”
Vise believes the market is still in a “normalization” stage, with Yellow’s shipments moving into and between existing LTL carriers as operators find the sweet spot managing the added volumes, and as other economic factors keep a lid on meaningful growth.
What he does not see is a driver shortage, even as small owner/operator capacity continues to exit the market. Through June of this year, he notes, the market saw 41 carriers with more than 100 trucks close their doors. And looking at those operators with mostly one and two trucks, “[they] have been consistently declining since July 2022. Clearly, carriers have been able to fill their trucks [with drivers] because we have not seen a decline in overall payrolls,” he points out.
“What that means is that we have reversed the surge of new entrants,” which ballooned in 2021 and through early 2022 as spot rates skyrocketed and owner/operators jumped in to ride the wave, he says. “So far, the trucking industry has absorbed all of those displaced drivers. They [small operators] failed with their own trucks, so they went back to big carriers.”
Nevertheless, he expects rates, particularly in LTL, to rise significantly this year due to Yellow’s failure—and higher next year.
LOOK IN THE MIRROR
As the market continues to level out, shippers can expect their transportation budgets to increase as rate hikes come into play and carriers refine their costing models to ensure the freight they do handle is priced correctly and “making money,” says SJ Consulting’s Jindel.
“Mr. Shipper, look in the mirror,” he says. “You have had bad shipping habits, which you didn’t change because carriers let you [get away with] those habits and still took your freight.” In the LTL markets, shippers still are “shipping a lot of air, poorly loading pallets, and not palletizing or optimizing freight to make it more efficient to handle.”
For shippers seeking assurances of consistent capacity and who truly want to become a “shipper of choice” for a carrier, Jindel offers this counsel: “You have to start changing your habits.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."