Parcel carriers, shippers steer into choppy waters as a perfect storm of challenges approaches
Summer is shaping up to be one for the history books as the market contends with UPS’s labor negotiations, FedEx’s restructuring, downshifting consumer spending, and slackening parcel demand.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
As the parcel express market heads into summer, a perfect storm of carrier challenges, market shifts, an unsettled economy, and weakening demand is threatening to upend the best-laid plans of shippers—just as supply chains are beginning to normalize after two years of pandemic-induced turmoil.
Among the challenges:
A massive restructuring at FedEx designed to cut costs, consolidate ground and express parcel network operations into a new organizational structure called “One FedEx,” and ultimately shutter and combine some 100 locations.
Slowing e-commerce volumes as consumers become more cautious, shift spending from goods to services, and return to shopping in stores.
Shippers dealing with stubbornly high rates as well as a rising tide of parcel and package surcharges and fees.
And last, but certainly not least, an expiring contract and upcoming July deadline as the Teamsters Union and United Parcel Service negotiate a new labor agreement impacting some 330,000 workers and about 20 million packages a day.
NAVIGATING THE NOISE
John Janson has seen this movie before. A 25-plus year veteran of logistics and transportation, he remembers the last UPS strike, in 1997, and the disruption, however temporary, that rippled through not just the parcel markets but the LTL (less-than-truckload) and other trucking and delivery sectors as well. He recalls that back then, carriers were so swamped they were drafting sales and administrative personnel to make deliveries. “It was a crazy time.”
As vice president of global logistics for branded apparel and promotional products distributor SanMar, he’s on the front lines, with his team responsible for managing some 10 distribution centers that ship over 100,000 packages every evening. “Nobody can afford a UPS strike,” he says. “UPS ships some 20 million packages a day. There is no home for those.”
Janson believes the negotiations will be “very noisy and contentious” and will go very late. “The Teamsters president has come out swinging. His goal will be to get a great contract for his members. It will not be settled early, but it will be settled.”
“It’s going to be a crazy summer around the parcel industry,” he says.
Dan Johnston, chief executive officer and co-founder of Workstep, which provides software that helps companies measure and understand worker sentiment and reasons for turnover, thinks the eventual contract the Teamsters get from UPS will be a big signal for the rest of the market.
“If the union gets what looks like a win for its members, that could certainly [be a catalyst] for more organizing activity.”
Negotiations for the next round of union contracts at LTL operators are coming up, he notes. Union wins at Amazon and Starbucks have added momentum to union organizing efforts. These have been more aggressive organizing activities, which is “something that 3PLs and warehouse operators need to keep top of mind,” he observes.
Johnston argues that since the last half of 2020, a tight labor market for supply chain workers has given labor more leverage, as evidenced by rising pay rates for material handlers, truck drivers, and other supply chain workers.
“Companies are doing all they can to keep employees and provide competitive wages,” he notes, adding that even with softening demand for freight services and slower growth of e-commerce, experienced supply chain workers remain in high demand. Right now, “labor is in the driver’s seat in a way we hadn’t seen in supply chain prior to the last three years.”
MAKING PROGRESS
UPS Chief Executive Officer Carol Tomé, in UPS’s recent first-quarter earnings conference call, noted that “good progress has been made on many of our local supplemental agreements” with the Teamsters. “Together we’ve set up five subcommittees to take on key areas of the contract, which enables us to move faster.”
She echoed the view of SanMar’s Janson, commenting that “while we expect to hear a great deal of noise during the negotiation, I remain confident that a win-win-win contract is very achievable, and that UPS and the Teamsters will reach agreement by the end of July.”
The effects of a tepid economy and softer overall demand for package delivery services did show up in UPS’s first-quarter 2023 results. Average daily volume was down 5.4% year over year. A shift in product mix from air to ground that the company saw in the fourth quarter continued into the first quarter “as customers made cost tradeoffs and took advantage of the speed improvements we made in our ground network,” said Brian Newman, UPS’s executive vice president and chief financial officer.
Nevertheless, the company is optimistic about the year. “We have confidence that the volume will come back [after] the summer, related to customer conversations and some of the macro, which we think will trough in the middle part of the year,” Newman said in the call. The company continues to invest for growth, sticking with a $5.3 billion capital expenditure plan for 2023 to support its strategy and capture growth coming out of the current cycle.
MEANWHILE, AT FEDEX
In April, FedEx dropped a bombshell with its announcement of plans to consolidate operating companies. The phased transition, which the company says it expects to be fully implemented in June 2024, will bring together FedEx Express, FedEx Ground, FedEx Services, and other operating units into a single operating company under the FedEx brand, explained President and CEO Raj Subramaniam.
“Our new structure will provide a distinct focus on air and international volume, while facilitating a more holistic approach to how we move packages on the ground, utilizing both FedEx employees and contracted service providers,” he said.
Jenny Robertson, FedEx’s senior vice president of integrated marketing and communications, emphasized that the company is being deliberate and methodical in the effort, moving to a streamlined organization that will “help our customers compete through a fully integrated ground and air network.”
The plan will help the company execute an initiative it calls Network 2.0, which involves integrating its networks through facility consolidations and reducing some redundancy of routes, she noted. Under the plan, the company has committed to closing at least 100 facilities by 2027, although that number could change.
And while FedEx says it has always offered a full portfolio of services to customers, “there are some elements that can be streamlined with this change, such as billing, invoicing, who to call with an issue,” she explained. With the integration and the rollout of One FedEx, “customers … can look forward to a more seamless experience and a more flexible, efficient organization.”
She noted that FedEx had begun implementing some strategic consolidation initiatives before the pandemic, such as optimizing last-mile residential deliveries where FedEx Express contracted with FedEx Ground for the transport and delivery of certain shipments, but then the pandemic hit and e-commerce-driven package volumes went through the roof.
“We were focused on handling the volume spikes during that period,” she recalled. “Now as we come out of that, we have an opportunity with innovations in AI and data to rethink our operating structure,” she said.
Robertson emphasized that for FedEx as it emerges into its new, leaner form, “e-commerce and residential delivery are still the No. 1 area for growth. We see a lot of opportunity to realign our network to address and capture that growth.”
SURCHARGES CREEP UP AS MARGINS HOLD
Package volumes have clearly slowed and demand remains soft, but that hasn’t prevented parcel carriers from implementing tactics to protect yield and expand revenue per shipment, noted Micheal McDonagh, president of parcel for AFS Logistics, an audit and cost management specialist that manages over $4 billion in parcel spend annually for about 900 customers. He noted that in FedEx’s most recent earnings call, the company reported per-package revenue increased 11%, even with decreased volume.
“It’s interesting what is happening to yield” as well as stubbornly resilient parcel rates, he notes. Among the factors (or culprits if you are a shipper): fuel surcharges that go up quickly, but when fuel prices decline, don’t drop as fast; surcharges that were once instituted for weeks, but now extend for months or a full year; and one especially “under the radar” item—late fees charged by carriers.
“[Carrier] payment terms used to be 30 days; now they want payment in seven to 15 days,” he explains. “So getting everything turned around and paid that much quicker is a much bigger ask when you have less time to do it.” And with some carriers, the late fee has increased from 6% to 8%.
Then there are what used to be “peak” surcharges. In 2018, McDonagh recalls, peak surcharges started around Black Friday and ended around Dec. 23.
“Now, post Covid, peak charges start in October and extend to January. And in some cases, they never go away.” What once had a time limit, in some cases “is now indefinite” and charged all year. Large and oversized shipments are particularly vulnerable.
Another area is “remote” delivery surcharges, where the carrier charges an extra fee for rural or extended-delivery areas. “Delivery area surcharges extended during peak were $7.15. Now they are $13.25 for specific ZIP codes, and they don’t go away. No added service but an extra charge. It’s a great way [for the carrier] to increase revenue without adding cost,” he says.
As for how shippers can best protect themselves, McDonagh counsels customers to be strategic yet careful about spreading out their volumes among multiple carriers.
“Our recommendation is to have at least two carriers, but be careful,” he emphasizes. “A lot of discounts are based on revenue spend. The more you spend [with the carrier], the higher the discount. When dividing your volume among carriers, be sensitive with spend levels. If you fall down a tier, you lose the discount, and that could negate the savings you expected.”
He notes as well that with any backup carrier, it’s critical to thoroughly test it and run shipments through its network ahead of time to make sure your transportation management system (TMS) and the carrier’s systems work well together.
McDonagh suggests further caution in cases where shippers might consider temporarily moving some parcel volume from UPS to another parcel provider as a hedge against labor disruption. While he thinks the two parties will come to an agreement and avoid a strike, “FedEx and the regional parcel carriers don’t want to mess up their networks with a few days of volume that they will never see again after a strike is over.”
He warns that unless you are committing that freight to the carrier for the long term and make it a part of your parcel solution, either the carrier won’t take it short term or it will be priced so high as to blow your budget.
WHAT ABOUT AMAZON?
Amazon has built out an extensive network to provide parcel delivery of goods bought through Amazon. With all the turmoil currently roiling the parcel market, is now the time for Amazon to open its network to non-Amazon packages?
Jess Dankert, vice president of supply chain for the retail trade group the Retail Industry Leaders Association (RILA), says she “would not be surprised” if that happened sooner rather than later. And while she stresses that RILA is not in any conversations about such a plan, she believes it would complement Amazon’s current operations and the moves of other big retailers, such as Target and Walmart, who have established some dedicated last-mile delivery services that are available to other retailers.
One issue is inefficiencies in the current parcel market, and how better data sharing and interoperability could promote competition and improve service. “For the parcel market generally, more competition is an interesting ingredient to add,” she says. “It remains to be seen how that is going to shake out.”
In the meantime, the past three years have seen dramatic changes in how RILA members stock, fulfill, and ship goods—driven by the surge in e-commerce and emergence of new technologies. “The supply chains our members have built were made to be flexible, responsive, and able to manage through disruption,” she notes. “When it comes to e-commerce, retailers are managing cost to serve.”
She adds that for some retailers, up to 80% of fulfillment may be done from retail store locations, either with parcel carriers handling the last mile or through the consumer BOPIS (buy online/pick up in store) model. For others, e-commerce package fulfillment is primarily centralized at DCs.
Each retailer has to figure out what makes the most sense for the customer and the product line, she adds. At the end of the day, “it’s a balance between customer expectation, the product itself, the resources required and their cost, and the need for speed—or not,” she says.
“There are clear benefits to having fulfillment start closer to the consumer, with dedicated providers doing the last mile, but it’s a calculation that’s done every day as retailers work to meet their cost and service goals and drive a superior customer experience.”
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."