Parcel carriers, shippers steer into choppy waters as a perfect storm of challenges approaches
Summer is shaping up to be one for the history books as the market contends with UPS’s labor negotiations, FedEx’s restructuring, downshifting consumer spending, and slackening parcel demand.
Gary Frantz is a contributing editor for DC Velocity and its sister publication CSCMP's Supply Chain Quarterly, and a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
As the parcel express market heads into summer, a perfect storm of carrier challenges, market shifts, an unsettled economy, and weakening demand is threatening to upend the best-laid plans of shippers—just as supply chains are beginning to normalize after two years of pandemic-induced turmoil.
Among the challenges:
A massive restructuring at FedEx designed to cut costs, consolidate ground and express parcel network operations into a new organizational structure called “One FedEx,” and ultimately shutter and combine some 100 locations.
Slowing e-commerce volumes as consumers become more cautious, shift spending from goods to services, and return to shopping in stores.
Shippers dealing with stubbornly high rates as well as a rising tide of parcel and package surcharges and fees.
And last, but certainly not least, an expiring contract and upcoming July deadline as the Teamsters Union and United Parcel Service negotiate a new labor agreement impacting some 330,000 workers and about 20 million packages a day.
NAVIGATING THE NOISE
John Janson has seen this movie before. A 25-plus year veteran of logistics and transportation, he remembers the last UPS strike, in 1997, and the disruption, however temporary, that rippled through not just the parcel markets but the LTL (less-than-truckload) and other trucking and delivery sectors as well. He recalls that back then, carriers were so swamped they were drafting sales and administrative personnel to make deliveries. “It was a crazy time.”
As vice president of global logistics for branded apparel and promotional products distributor SanMar, he’s on the front lines, with his team responsible for managing some 10 distribution centers that ship over 100,000 packages every evening. “Nobody can afford a UPS strike,” he says. “UPS ships some 20 million packages a day. There is no home for those.”
Janson believes the negotiations will be “very noisy and contentious” and will go very late. “The Teamsters president has come out swinging. His goal will be to get a great contract for his members. It will not be settled early, but it will be settled.”
“It’s going to be a crazy summer around the parcel industry,” he says.
Dan Johnston, chief executive officer and co-founder of Workstep, which provides software that helps companies measure and understand worker sentiment and reasons for turnover, thinks the eventual contract the Teamsters get from UPS will be a big signal for the rest of the market.
“If the union gets what looks like a win for its members, that could certainly [be a catalyst] for more organizing activity.”
Negotiations for the next round of union contracts at LTL operators are coming up, he notes. Union wins at Amazon and Starbucks have added momentum to union organizing efforts. These have been more aggressive organizing activities, which is “something that 3PLs and warehouse operators need to keep top of mind,” he observes.
Johnston argues that since the last half of 2020, a tight labor market for supply chain workers has given labor more leverage, as evidenced by rising pay rates for material handlers, truck drivers, and other supply chain workers.
“Companies are doing all they can to keep employees and provide competitive wages,” he notes, adding that even with softening demand for freight services and slower growth of e-commerce, experienced supply chain workers remain in high demand. Right now, “labor is in the driver’s seat in a way we hadn’t seen in supply chain prior to the last three years.”
MAKING PROGRESS
UPS Chief Executive Officer Carol Tomé, in UPS’s recent first-quarter earnings conference call, noted that “good progress has been made on many of our local supplemental agreements” with the Teamsters. “Together we’ve set up five subcommittees to take on key areas of the contract, which enables us to move faster.”
She echoed the view of SanMar’s Janson, commenting that “while we expect to hear a great deal of noise during the negotiation, I remain confident that a win-win-win contract is very achievable, and that UPS and the Teamsters will reach agreement by the end of July.”
The effects of a tepid economy and softer overall demand for package delivery services did show up in UPS’s first-quarter 2023 results. Average daily volume was down 5.4% year over year. A shift in product mix from air to ground that the company saw in the fourth quarter continued into the first quarter “as customers made cost tradeoffs and took advantage of the speed improvements we made in our ground network,” said Brian Newman, UPS’s executive vice president and chief financial officer.
Nevertheless, the company is optimistic about the year. “We have confidence that the volume will come back [after] the summer, related to customer conversations and some of the macro, which we think will trough in the middle part of the year,” Newman said in the call. The company continues to invest for growth, sticking with a $5.3 billion capital expenditure plan for 2023 to support its strategy and capture growth coming out of the current cycle.
MEANWHILE, AT FEDEX
In April, FedEx dropped a bombshell with its announcement of plans to consolidate operating companies. The phased transition, which the company says it expects to be fully implemented in June 2024, will bring together FedEx Express, FedEx Ground, FedEx Services, and other operating units into a single operating company under the FedEx brand, explained President and CEO Raj Subramaniam.
“Our new structure will provide a distinct focus on air and international volume, while facilitating a more holistic approach to how we move packages on the ground, utilizing both FedEx employees and contracted service providers,” he said.
Jenny Robertson, FedEx’s senior vice president of integrated marketing and communications, emphasized that the company is being deliberate and methodical in the effort, moving to a streamlined organization that will “help our customers compete through a fully integrated ground and air network.”
The plan will help the company execute an initiative it calls Network 2.0, which involves integrating its networks through facility consolidations and reducing some redundancy of routes, she noted. Under the plan, the company has committed to closing at least 100 facilities by 2027, although that number could change.
And while FedEx says it has always offered a full portfolio of services to customers, “there are some elements that can be streamlined with this change, such as billing, invoicing, who to call with an issue,” she explained. With the integration and the rollout of One FedEx, “customers … can look forward to a more seamless experience and a more flexible, efficient organization.”
She noted that FedEx had begun implementing some strategic consolidation initiatives before the pandemic, such as optimizing last-mile residential deliveries where FedEx Express contracted with FedEx Ground for the transport and delivery of certain shipments, but then the pandemic hit and e-commerce-driven package volumes went through the roof.
“We were focused on handling the volume spikes during that period,” she recalled. “Now as we come out of that, we have an opportunity with innovations in AI and data to rethink our operating structure,” she said.
Robertson emphasized that for FedEx as it emerges into its new, leaner form, “e-commerce and residential delivery are still the No. 1 area for growth. We see a lot of opportunity to realign our network to address and capture that growth.”
SURCHARGES CREEP UP AS MARGINS HOLD
Package volumes have clearly slowed and demand remains soft, but that hasn’t prevented parcel carriers from implementing tactics to protect yield and expand revenue per shipment, noted Micheal McDonagh, president of parcel for AFS Logistics, an audit and cost management specialist that manages over $4 billion in parcel spend annually for about 900 customers. He noted that in FedEx’s most recent earnings call, the company reported per-package revenue increased 11%, even with decreased volume.
“It’s interesting what is happening to yield” as well as stubbornly resilient parcel rates, he notes. Among the factors (or culprits if you are a shipper): fuel surcharges that go up quickly, but when fuel prices decline, don’t drop as fast; surcharges that were once instituted for weeks, but now extend for months or a full year; and one especially “under the radar” item—late fees charged by carriers.
“[Carrier] payment terms used to be 30 days; now they want payment in seven to 15 days,” he explains. “So getting everything turned around and paid that much quicker is a much bigger ask when you have less time to do it.” And with some carriers, the late fee has increased from 6% to 8%.
Then there are what used to be “peak” surcharges. In 2018, McDonagh recalls, peak surcharges started around Black Friday and ended around Dec. 23.
“Now, post Covid, peak charges start in October and extend to January. And in some cases, they never go away.” What once had a time limit, in some cases “is now indefinite” and charged all year. Large and oversized shipments are particularly vulnerable.
Another area is “remote” delivery surcharges, where the carrier charges an extra fee for rural or extended-delivery areas. “Delivery area surcharges extended during peak were $7.15. Now they are $13.25 for specific ZIP codes, and they don’t go away. No added service but an extra charge. It’s a great way [for the carrier] to increase revenue without adding cost,” he says.
As for how shippers can best protect themselves, McDonagh counsels customers to be strategic yet careful about spreading out their volumes among multiple carriers.
“Our recommendation is to have at least two carriers, but be careful,” he emphasizes. “A lot of discounts are based on revenue spend. The more you spend [with the carrier], the higher the discount. When dividing your volume among carriers, be sensitive with spend levels. If you fall down a tier, you lose the discount, and that could negate the savings you expected.”
He notes as well that with any backup carrier, it’s critical to thoroughly test it and run shipments through its network ahead of time to make sure your transportation management system (TMS) and the carrier’s systems work well together.
McDonagh suggests further caution in cases where shippers might consider temporarily moving some parcel volume from UPS to another parcel provider as a hedge against labor disruption. While he thinks the two parties will come to an agreement and avoid a strike, “FedEx and the regional parcel carriers don’t want to mess up their networks with a few days of volume that they will never see again after a strike is over.”
He warns that unless you are committing that freight to the carrier for the long term and make it a part of your parcel solution, either the carrier won’t take it short term or it will be priced so high as to blow your budget.
WHAT ABOUT AMAZON?
Amazon has built out an extensive network to provide parcel delivery of goods bought through Amazon. With all the turmoil currently roiling the parcel market, is now the time for Amazon to open its network to non-Amazon packages?
Jess Dankert, vice president of supply chain for the retail trade group the Retail Industry Leaders Association (RILA), says she “would not be surprised” if that happened sooner rather than later. And while she stresses that RILA is not in any conversations about such a plan, she believes it would complement Amazon’s current operations and the moves of other big retailers, such as Target and Walmart, who have established some dedicated last-mile delivery services that are available to other retailers.
One issue is inefficiencies in the current parcel market, and how better data sharing and interoperability could promote competition and improve service. “For the parcel market generally, more competition is an interesting ingredient to add,” she says. “It remains to be seen how that is going to shake out.”
In the meantime, the past three years have seen dramatic changes in how RILA members stock, fulfill, and ship goods—driven by the surge in e-commerce and emergence of new technologies. “The supply chains our members have built were made to be flexible, responsive, and able to manage through disruption,” she notes. “When it comes to e-commerce, retailers are managing cost to serve.”
She adds that for some retailers, up to 80% of fulfillment may be done from retail store locations, either with parcel carriers handling the last mile or through the consumer BOPIS (buy online/pick up in store) model. For others, e-commerce package fulfillment is primarily centralized at DCs.
Each retailer has to figure out what makes the most sense for the customer and the product line, she adds. At the end of the day, “it’s a balance between customer expectation, the product itself, the resources required and their cost, and the need for speed—or not,” she says.
“There are clear benefits to having fulfillment start closer to the consumer, with dedicated providers doing the last mile, but it’s a calculation that’s done every day as retailers work to meet their cost and service goals and drive a superior customer experience.”
Penske said today that its facility in Channahon, Illinois, is now fully operational, and is predominantly powered by an onsite photovoltaic (PV) solar system, expected to generate roughly 80% of the building's energy needs at 200 KW capacity. Next, a Grand Rapids, Michigan, location will be also active in the coming months, and Penske's Linden, New Jersey, location is expected to go online in 2025.
And over the coming year, the Pennsylvania-based company will add seven more sites under its power purchase agreement with Sunrock Distributed Generation, retrofitting them with new PV solar systems which are expected to yield a total of roughly 600 KW of renewable energy. Those additional sites are all in California: Fresno, Hayward, La Mirada, National City, Riverside, San Diego, and San Leandro.
On average, four solar panel-powered Penske Truck Leasing facilities will generate an estimated 1-million-kilowatt hours (kWh) of renewable energy annually and will result in an emissions avoidance of 442 metric tons (MT) CO2e, which is equal to powering nearly 90 homes for one year.
"The initiative to install solar systems at our locations is a part of our company's LEED-certified facilities process," Ivet Taneva, Penske’s vice president of environmental affairs, said in a release. "Investing in solar has considerable economic impacts for our operations as well as the environmental benefits of further reducing emissions related to electricity use."
Overall, Penske Truck Leasing operates and maintains more than 437,000 vehicles and serves its customers from nearly 1,000 maintenance facilities and more than 2,500 truck rental locations across North America.
That challenge is one of the reasons that fewer shoppers overall are satisfied with their shopping experiences lately, Lincolnshire, Illinois-based Zebra said in its “17th Annual Global Shopper Study.”th Annual Global Shopper Study.” While 85% of shoppers last year were satisfied with both the in-store and online experiences, only 81% in 2024 are satisfied with the in-store experience and just 79% with online shopping.
In response, most retailers (78%) say they are investing in technology tools that can help both frontline workers and those watching operations from behind the scenes to minimize theft and loss, Zebra said.
Just 38% of retailers currently use AI-based prescriptive analytics for loss prevention, but a much larger 50% say they plan to use it in the next 1-3 years. That was followed by self-checkout cameras and sensors (45%), computer vision (46%), and RFID tags and readers (42%) that are planned for use within the next three years, specifically for loss prevention.
Those strategies could help improve the brick and mortar shopping experience, since 78% of shoppers say it’s annoying when products are locked up or secured within cases. Adding to that frustration is that it’s hard to find an associate while shopping in stores these days, according to 70% of consumers. In response, some just walk out; one in five shoppers has left a store without getting what they needed because a retail associate wasn’t available to help, an increase over the past two years.
The survey also identified additional frustrations faced by retailers and associates:
challenges with offering easy options for click-and-collect or returns, despite high shopper demand for them
the struggle to confirm current inventory and pricing
lingering labor shortages and increasing loss incidents, even as shoppers return to stores
“Many retailers are laying the groundwork to build a modern store experience,” Matt Guiste, Global Retail Technology Strategist, Zebra Technologies, said in a release. “They are investing in mobile and intelligent automation technologies to help inform operational decisions and enable associates to do the things that keep shoppers happy.”
The survey was administered online by Azure Knowledge Corporation and included 4,200 adult shoppers (age 18+), decision-makers, and associates, who replied to questions about the topics of shopper experience, device and technology usage, and delivery and fulfillment in store and online.
An eight-year veteran of the Georgia company, Hakala will begin his new role on January 1, when the current CEO, Tero Peltomäki, will retire after a long and noteworthy career, continuing as a member of the board of directors, Cimcorp said.
According to Hakala, automation is an inevitable course in Cimcorp’s core sectors, and the company’s end-to-end capabilities will be crucial for clients’ success. In the past, both the tire and grocery retail industries have automated individual machines and parts of their operations. In recent years, automation has spread throughout the facilities, as companies want to be able to see their entire operation with one look, utilize analytics, optimize processes, and lead with data.
“Cimcorp has always grown by starting small in the new business segments. We’ve created one solution first, and as we’ve gained more knowledge of our clients’ challenges, we have been able to expand,” Hakala said in a release. “In every phase, we aim to bring our experience to the table and even challenge the client’s initial perspective. We are interested in what our client does and how it could be done better and more efficiently.”
Although many shoppers will
return to physical stores this holiday season, online shopping remains a driving force behind peak-season shipping challenges, especially when it comes to the last mile. Consumers still want fast, free shipping if they can get it—without any delays or disruptions to their holiday deliveries.
One disruptor that gets a lot of headlines this time of year is package theft—committed by so-called “porch pirates.” These are thieves who snatch parcels from front stairs, side porches, and driveways in neighborhoods across the country. The problem adds up to billions of dollars in stolen merchandise each year—not to mention headaches for shippers, parcel delivery companies, and, of course, consumers.
Given the scope of the problem, it’s no wonder online shoppers are worried about it—especially during holiday season. In its annual report on package theft trends, released in October, the
security-focused research and product review firm Security.org found that:
17% of Americans had a package stolen in the past three months, with the typical stolen parcel worth about $50. Some 44% said they’d had a package taken at some point in their life.
Package thieves poached more than $8 billion in merchandise over the past year.
18% of adults said they’d had a package stolen that contained a gift for someone else.
Ahead of the holiday season, 88% of adults said they were worried about theft of online purchases, with more than a quarter saying they were “extremely” or “very” concerned.
But it doesn’t have to be that way. There are some low-tech steps consumers can take to help guard against porch piracy along with some high-tech logistics-focused innovations in the pipeline that can protect deliveries in the last mile. First, some common-sense advice on avoiding package theft from the Security.org research:
Install a doorbell camera, which is a relatively low-cost deterrent.
Bring packages inside promptly or arrange to have them delivered to a secure location if no one will be at home.
Consider using click-and-collect options when possible.
If the retailer allows you to specify delivery-time windows, consider doing so to avoid having packages sit outside for extended periods.
These steps may sound basic, but they are by no means a given: Fewer than half of Americans consider the timing of deliveries, less than a third have a doorbell camera, and nearly one-fifth take no precautions to prevent package theft, according to the research.
Tech vendors are stepping up to help. One example is
Arrive AI, which develops smart mailboxes for last-mile delivery and pickup. The company says its Mailbox-as-a-Service (MaaS) platform will revolutionize the last mile by building a network of parcel-storage boxes that can be accessed by people, drones, or robots. In a nutshell: Packages are placed into a weatherproof box via drone, robot, driverless carrier, or traditional delivery method—and no one other than the rightful owner can access it.
Although the platform is still in development, the company already offers solutions for business clients looking to secure high-value deliveries and sensitive shipments. The health-care industry is one example: Arrive AI offers secure drone delivery of medical supplies, prescriptions, lab samples, and the like to hospitals and other health-care facilities. The platform provides real-time tracking, chain-of-custody controls, and theft-prevention features. Arrive is conducting short-term deployments between logistics companies and health-care partners now, according to a company spokesperson.
The MaaS solution has a pretty high cool factor. And the common-sense best practices just seem like solid advice. Maybe combining both is the key to a more secure last mile—during peak shipping season and throughout the year as well.
The Boston-based enterprise software vendor Board has acquired the California company Prevedere, a provider of predictive planning technology, saying the move will integrate internal performance metrics with external economic intelligence.
According to Board, the combined technologies will integrate millions of external data points—ranging from macroeconomic indicators to AI-driven predictive models—to help companies build predictive models for critical planning needs, cutting costs by reducing inventory excess and optimizing logistics in response to global trade dynamics.
That is particularly valuable in today’s rapidly changing markets, where companies face evolving customer preferences and economic shifts, the company said. “Our customers spend significant time analyzing internal data but often lack visibility into how external factors might impact their planning,” Jeff Casale, CEO of Board, said in a release. “By integrating Prevedere, we eliminate those blind spots, equipping executives with a complete view of their operating environment. This empowers them to respond dynamically to market changes and make informed decisions that drive competitive advantage.”