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Pre-Release Customers Rave About Big Joe’s New Autonomous Pallet Mover
Easy-to-deploy automation and responsive support drives positive customer experience
Chicago – March 21, 2023 – Big Joe Forklifts’ first commercial autonomous mobile robot (AMR), the Pallet Mover, was introduced to the public yesterday at ProMat 2023 and is now concluding field trials. Rave reviews from initial customer sites are now coming in as pre-release testing at customer locations across the U.S. wraps up. Initial reviews of this unique AMR suggest that the Big Joe team is onto something special with its user-directed approach to automation. Field trials, which began in October of 2022 and concludes March 2023, incorporated 11 unique customer locations running alpha and beta builds of the Pallet Mover in manufacturing, warehousing and distribution environments.
“The Big Joe Pallet Mover is a great way to get started in autonomous material handling for simple repetitive tasks,” Plastic Ingenuity Production Engineer Camden Stoppleworth said. “This machine is very easy to program, use and reprogram for different tasks, all from the user interface located on the machine. Big Joe’s Pallet Mover does a great job at reducing the distance walked and time wasted by a person moving pallets from one location to another.”
Developed in partnership with Thoro.ai, the Big Joe Pallet Mover is an easy-to-deploy autonomous solution for floor-to-floor pallet transportation and drop-off that companies can set up and put into operation in less than one hour. The Pallet Mover is perfect for ‘in-between’ tasks, which can help reduce the time and effort required for material transport within a facility, and allow material handlers to focus on more value-added, complex tasks that require their skills and expertise.
“The Big Joe staff was very accommodating and easy to work with through the entire process,” said Eric Wolfe of Watts Water, a leading manufacturer of water quality systems participating in pre-release testing. “From the initial conversations, we were provided with all necessary materials to ensure that this project was a success. The setup process involved two members of the Big Joe team coming to our facility to instruct on how to use the autonomous pallet jack. Within two days, we felt comfortable deploying the pallet jack into new use cases. When deploying a robotic system, it is expected that there will be some challenges and setbacks along the way. Based on this experience, those challenges were limited and met with prompt troubleshooting to generate solutions. The mapping and programming process makes it very easy to change the functionality of the robot to meet our changing business needs and the customizability of the solution allows for unlimited potential within our warehouse. Overall, we are very happy with both the technology and service from the Big Joe team!”
The Big Joe Pallet Mover does not require Wi-Fi to operate and can be quickly and easily deployed into production or warehouse environments, as many pre-release customers acknowledge the benefits of the seamless deployment into their operations.
“The Pallet Mover can be thought of as a “water spider,” which is a crucial role in Lean Logistics and Manufacturing, where the goal is to eliminate waste and increase efficiency in the process,” Automation Division General Manager of Big Joe, Nick Malewicki said. “If a customer has different throughput requirements based on the shift schedule, the Big Joe Pallet Mover can help eliminate potential bottlenecks since it does not require a fixed path for navigation.
“The project vision was clear: develop an autonomous pallet mover that has groundbreaking versatility to handle a huge variety of workflows, can map a warehouse in minutes and with simple training,” said CEO of Thoro.ai, Patrick Mondi. “Both Big Joe and Thoro embraced this vision, and the end result speaks for itself – our confidence in the Pallet Mover led to the bold move of launching it by allowing people to use it at ProMat.”
In additional to the Pallet Mover’s unique ability to quickly map a warehouse, the AMR has obstacle avoidance and navigational logic to choose a path that is most efficient. Customers can create a “zone” of drop positions, enabling the Pallet Mover to pick a drop position based on its occupied or unoccupied status and set priority. Demonstrated through pre-release customer reviews, this unit has shown the ability to overcome gaps in operation that typically occur where automation is involved. The Pallet Mover creates a seamless automation value stream, without the need for expensive development to connect the systems. There are no other simple plug-and-play solutions of this type available on the market today.
“I am excited to be part of the development with Big Joe and Thoro on their autonomous pallet jack,” said Derek Smith of Team Modern, a wholesale distribution company also participating in pre-release testing. “It is very exciting to see two companies partner together and witness great results. Both companies have been great with customer service to help improve and shape their product to become useful in this demanding market. I can’t wait to see more of their developments in the future.”
To learn more, or to test drive the Big Joe Pallet Mover AMR at your facility, contact Big Joe or your local dealer for more information.
About Big Joe
For more than 70 years, Big Joe electric forklifts have been the standard of quality in factories, warehouses, DCs and storerooms across the USA and around the world. Big Joe’s walkie stackers, pallet trucks and access vehicles are well known for their rugged, easy-to-use designs that provide a low-cost alternative to traditional forklifts. Big Joe’s new lithium-ion sit-down forklifts and autonomous mobile robots carry forward the legacy of the brand by empowering workers with new technologies in a simple and intuitive way to both move more and hurt less.
For more information, visit bigjoeforklifts.com or follow us on social media.
Greer, SC—Creform Corporation, a manufacturer of unique products for material handling structures has designed and built a stationary flow rack to be used lineside for an assembly line. The flow rack can be virtually used in any industry and for most application and is particular useful holding an optimal amount of inventory at the point of assembly which maximizes floor space. It also can prevent excessive inventory which is one of the seven waste considerations in lean manufacturing. This flow rack contains an “L shaped” slide pipe and skate wheel conveyor.
Creform sales engineers worked closely with the customer to design this customized solution to meet their specific needs. The result is an optimized flow rack where parts and materials are strategically organized at the point of use. This setup enables workers to quickly locate the components they need, reducing downtime and saving time. Creform offers multiple flow lane options and can create virtually any hybrid solution.
The gravity flow rack assists first-in, first out (FIFO) inventory management. ensuring that materials are used in the order that they are received. The compact design allows for lineside placement, minimizing floor space requirements.
The pictured unit is 49" W x 50" D x 63" T, can hold up to 1200 lb. and is built using Creform 28 mm pipe which provides flexibility and reusability for the user. However, higher capacity and custom rack sizes and configurations are possible with Creform’s 42mm product line of pipe and joints. Further, the 42mm product line can integrate seamlessly with the 28mm system.
The flow rack features Five supply levels and one return level on the bottom for product presentation in a modified stair-stepped setup. The flow rack design utilizes Creform’s low friction L shaped gray colored slide pipe for the top 4 levels. The L shaped slide pipe provides containment on both sides to secure the boxes effectively in each lane. Creform’s highly efficient skate wheel conveyor is utilized on the bottom supply level and on the return level. Both of these levels have the conveyors located evenly spaced to accommodate many different sized boxes.
Creform skate wheel conveyors and L shaped slide pipe are suitable for both plastic returnable totes as well as cardboard boxes. Both products provide a long and reliable life span.
Each of the cart’s levels can be repositioned with only simple tools. With this design, each level can be repositioned or whole flow rack customized with only simple tools. This greatly simplifies adjustment.
Creform offers flow racks in a wide variety of pipe colors, and accessories can include information sheet holders, label holders, tool storage, hooks to hang tools and other supplies. As well as built with feet, rather than wheels. Creform Structures can be built for ESD for anti-static applications. Available as a kit or an assembled structure or in the component form for a complete DIY solution.
Creform provides solutions for dynamic material handling needs in the ever-evolving landscape of manufacturing. As pioneers in adaptive systems, the company empowers companies to seamlessly integrate continuous improvement methodologies like Kaizen, 5S, and lean manufacturing principles. From robust pipe and joint structures to gravity roller conveyors and cutting-edge AGV technology, Creform equips users with the tools to optimize efficiency across various applications. Whether it's streamlining workflow with flow racks and workstations or enhancing mobility with agile carts and AGVs, the company’s solutions are tailored to elevate your operational performance.
Online at creform.com for additional information regarding Creform Corporation and its products.
“Our two newest products reinforce Toyota’s commitment to environmental stewardship without compromising the efficiency and power of our reliable products,” said Bill Finerty, President and CEO of Toyota Material Handling. “These two new models are impactful in many different applications, meeting the needs of all our customers and harnessing the innovation and power of our electric products.”
The Integrated Mid & Large Electric Pneumatic Forklifts are engineered to meet the most demanding heavy-duty applications, particularly in outdoor environments where robust performance is required for transporting heavy loads.
With load capacities ranging from 8,000 to 17,500 pounds, Toyota’s electric pneumatic forklifts are versatile across various applications. Each model is equipped with an integrated lithium-ion battery, delivering low maintenance and reduced downtime, and powered by a Toyota-designed electric drive system, these forklifts offer the performance of internal combustion (IC) trucks with the efficiency of electric models.
Toyota features AC drive and lift motors for advanced runtime and speed, built to excel in traditional IC environments. Innovative technologies, including a floating cabin and fully electric forklift, provide lower noise levels and reduced vibration, making this forklift model an ideal solution for industries that demand both performance and sustainability.
As a testament to Toyota’s culture of Kaizen – or continuous improvement – Toyota launched an enhanced version of its reliable Core Electric Forklift. This compact, four-wheel electric lift truck is designed for a broad range of indoor applications, with a focus on speed, efficiency and operator comfort. Suited for industries such as retail, manufacturing and food handling, the upgraded model supports load capacities of 3,000 to 6,500 pounds.
Toyota’s Core Electric Forklift delivers efficient uptime and lower energy consumption to maximize productivity and cost efficiency with improved motors and controllers. Toyota designed the new models to prioritize operator comfort with ergonomic enhancements, including larger storage compartments and USB charging features. Offering increased runtime and 34 customizable options, Toyota’s upgraded forklift provides unmatched versatility and efficiency.
Learn more about Toyota and its full line of industry-leading material handling products and solutions here.
About Toyota Material Handling
Toyota Material Handling offers material handling products and solutions, including forklifts, reach trucks, order pickers, pallet jacks, container handlers, automated guided vehicles, and tow tractors, along with aerial work platforms, fleet management services, and advanced automation engineering and design. Toyota’s commitment to quality, reliability and customer satisfaction, the hallmark of the Toyota Production System, extends throughout more than 230 locations across North America. With access to an industry-leading lineup of material handling products, Toyota dealers are uniquely positioned to help solve wide-ranging challenges in warehousing and distribution. Built for every application, Toyota can provide the most complete set of solutions for material handling, automation, energy, advanced logistics, and warehouse optimization. For more information or to learn more, visit ToyotaForklift.com
MOORESTOWN, NJ (December 18, 2024) OPEX® Corporation, a global leader in Next Generation Automation providing solutions for document, mail, and warehouse automation, has been selected as a finalist in the 2024 NED (New Equipment Digest) Innovation Awards, which celebrates innovations in industrial technology, tools, and equipment that empower businesses to work faster, better, and more cost-effectively.
Introduced in March 2024, Sure Sort X with Xtract is a fully adaptable, turnkey offering designed to automate multiple manual tasks with a simple, one-touch solution.
The technology handles nearly 100% of customer-sortable items weighing up to 20 pounds and sorts items into a configurable array of mixed bin sizes and types, all while maintaining a consistent throughput of up to 2,100 items per hour.
“We are excited to once again receive this recognition, which honors our warehouse automation solutions that clients around the globe count on, as well as our culture of innovation,” said Alex Stevens, President, OPEX Warehouse Automation. “Sure Sort has long been a preferred warehouse automation solution for distribution centers and third-party logistics companies. Sure Sort X paired with Xtract has been developed to meet the evolving demands of the marketplace to deliver one integrated solution that automates the sort and order takeaway process.”
When Sure Sort X is paired with Xtract, totes are retrieved and their contents are transferred into shipping containers automatically, eliminating the need to manually sort and transfer boxes downstream. Xtract iBOTs can handle up to 200 extracted totes per hour.
The system can accommodate multiple market vertical workflows and greatly reduce the need for human interface. Installation can occur in as little as one week and return on investment can be realized within just two years.
For nearly five decades, OPEX has served as a trusted partner, collaborating closely with clients to develop customized, scalable solutions that transform how they conduct business.
About OPEX
OPEX Corporation is a global leader in Next Generation Automation, providing innovative, unique solutions for warehouse, document and mail automation. With headquarters in Moorestown, NJ, USA—and facilities in Pennsauken, NJ; Plano, TX; France; Germany; Switzerland; the United Kingdom; and Australia—OPEX has nearly 1,600 employees who are continuously reimagining and delivering customized, scalable technology solutions that solve the business challenges of today and in the future.
Richland Hills, Texas, September 12, 2024. AML, a U.S-based manufacturer of barcode data collection products, announces the launch of its latest Android® product, the StrikerX mobile computer.
“As more and more companies are moving away from legacy TELNET based applications, and towards APK and web-based applications, the power required to efficiently access and process graphical apps increases exponentially,” AML President Mike Kearby said. “StrikerX can handle the most demanding tasks with power to spare. Add in the fact that StrikerX is equipped with a Wi-Fi® 6E radio, and it becomes the clear choice for those looking for mobile computers they can keep deployed for years to come.”
StrikerX comes with a host of built-in software utilities for rapid deployment and maximum operator efficiency. The mobile device can be configured with an array of options including different barcode scanners, keypads, with or without a handle, and an optional camera. StrikerX can also be paired with a variety of charging accessories.
For more information on AML's new mobile computer, StrikerX, contact an AML representative at 800-648-4452 or visit our website at:
About AML. AML is a manufacturer of barcode-centric data collection products. For more than 40 years, AML has been providing American-Made data collection products to a variety of companies and industries, with an emphasis on value and performance.
For more information, contact Natalie Smith, Marketing Manager. nsmith@amltd.com
Hamilton Caster & Mfg. Co., a 117-year-old industry leader in heavy-duty industrial casters, proudly announces the enhancement of its legacy Super Endurance Caster (SEC) series, now rebranded as the Spinfinity® Super Endurance Caster (ZFSEC) series. In addition, Hamilton is introducing the all-new Spinfinity® Super Endurance Dual Caster (ZFSEC2) series, both of which feature a new heavy-duty 'V-Style' seal designed to elevate performance in the most demanding environments.
The Spinfinity® Super Endurance Caster (ZFSEC) series replaces Hamilton’s legacy SEC series, setting a new benchmark for kingpinless caster design in extra heavy-duty applications. Central to this upgrade is the heavy-duty 'V-Style' seal, which offers protection against dirt, debris, and moisture. This advanced sealing technology ensures consistent performance and extends the life of the caster, making it the ideal choice for environments where reliability is critical.
"With the introduction of the V-Style seal, the ZFSEC series is engineered to withstand the harshest conditions while providing zero-fix, 100% maintenance-free operation," said Mark Lippert, president of Hamilton Caster. "This enhancement allows our customers to minimize maintenance costs and downtime, further solidifying Hamilton’s reputation for durability and dependability."
The ZFSEC series retains the robust construction that Hamilton is known for, including a swivel top plate and inner raceway made from forged steel, providing superior strength for shock conditions. Sealed precision ball bearings are also now standard in all wheels, contributing to the maintenance-free performance of the series. Notably, the zerk fittings have been eliminated, as the new design makes them unnecessary.
Complementing the ZFSEC series, Hamilton introduces the all-new Spinfinity® Super Endurance Dual Wheel Caster (ZFSEC2) series. This dual wheel series is engineered for extra heavy-duty applications where stability, durability, and maintenance-free operation are paramount. Like its counterpart, the ZFSEC2 series leverages the new 'V-Style' seal, ensuring that each caster is fully protected against contaminants that could compromise performance.
Combined with sealed precision ball wheel bearings, this caster series ensures zero-fix, 100% maintenance-free performance. The dual-wheel configuration enhances stability and allows for a lower overall height, offering a perfect blend of strength and maneuverability.
Casters in both series are finished in a durable HAA polyester platinum powder coat and are available in a wide variety of wheel types, allowing for customization based on application needs. For complete wheel specs and product details check out the Spinfinity® Super Endurance Caster Landing Page and all-new Spinfinity® Super Endurance Dual Caster Landing Page.