A futuristic approach to easing the labor crunch: interview with Shekar Natarajan
In the second of our three-part series of interviews on workforce issues, Shekar Natarajan of American Eagle Outfitters talks all things labor: the retailer’s recruiting and retention tactics, how technology has eased the squeeze, and why his company doesn’t really have a talent challenge.
Diane Rand is Associate Editor and has several years of magazine editing and production experience. She previously worked as a production editor for Logistics Management and Supply Chain Management Review. She joined the editorial staff in 2015. She is responsible for managing digital, editorial, and production projects for DC Velocity and its sister magazine, Supply Chain Quarterly.
Editor's Note: Since this interview was conducted, Shekar Natarajan has made a job change, taking on a new role as president of Quiet Platforms.
While no one has a crystal ball to see into the future, Shekar Natarajan says there are a couple of things he can predict with confidence: 1) labor will continue to be one of the biggest problems facing companies everywhere, and 2) technology will be part of the solution. In that regard, Natarajan can speak with some authority, particularly as it pertains to the practice of supply chain management. During his 24-plus year career, he has served as a supply chain executive at some of the world’s best-known companies, including Coca-Cola, PepsiCo, Walmart, and The Walt Disney Co. Today, he is chief supply chain officer of American Eagle Outfitters, where he has seen firsthand how technologies like robotics and AI can help ease companies’ staffing woes.
Natarajan recently spoke with Diane Rand, managing editor of DCV’s sister publication, Supply Chain Quarterly, as part of our series on finding and retaining a first-class workforce. The interviews in this series, which will conclude in our April issue, were conducted for “Supply Chain in the Fast Lane,” a podcast coproduced by Supply Chain Quarterly and the Council of Supply Chain Management Professionals (CSCMP).
Q: Could you tell us a little bit about American Eagle Outfitters and your role at the company?
A: American Eagle is a leading fashion-brand retailer, primarily serving the 15- to 25-year-old [demographic]. My role there is twofold. First, I lead the entire supply chain for American Eagle Outfitters, from the time the product is made in the factory to the time it reaches the end-consumer. We pick up the goods, transport them via ocean and air, bring them into the country, run them through the distribution center, and make the merchandise available to stores and, ultimately, to consumers.
My second role is leading the two companies that we recently acquired: Quiet Logistics and AirTerra. Quiet is primarily an “edge-fulfillment” company that provides order fulfillment and returns management services for e-commerce retailers, while AirTerra is an e-commerce delivery startup that I like to think of as the Uber of inventory movement.
Q: At a time when businesses of all stripes are experiencing an acute shortage of labor, what is your company doing to recruit and retain the supply chain talent it needs?
A: We took action early on to really think about and prepare for the talent problems that are going to hit us down the road. We introduced a lot of programs to bring talent into our distribution facilities and to maintain and grow that workforce. For example, we provide our associates with bone conduction headphones so they can listen to music while they’re working—and no, it doesn’t impede them in their work. We also let our associates take cellphones out onto the floor. We have raised wages and simplified the work as well.
Just as you have customer perks, we offer “associate perks” for doing an excellent job. For instance, the associates can earn leverage points [that can be redeemed for] concert tickets or Starbucks [gift cards].
As for the people who work at our headquarters, we have put a very strong “location” program in place. We have increased our capabilities around data science. We have decentralized our operations with respect to where people work. We have given our associates the ultimate flexibility so they can do their work—and we can attract talent—from all over the world. I’m proud to say that we don’t necessarily have a talent challenge in our company.
Q: What do you consider to be some of the best human resources practices from a strategic perspective?
A: For any transformation to happen and for any company to stay relevant in the future, it needs the ability to stay on the intersection of technology, operations, and optimization. That is the most important thing—the one that has made the companies that I have worked for great. I think that staying in that intersection and taking people along on the journey of transformation is super important.
It’s one thing to have a brilliant idea, but it actually takes a lot of inspiration and a major change-management initiative to drive it forward. People are a big component of that, and it takes a very differentiated approach to bring people along, because not everyone is on the same change curve. It is an important attribute for every leader and is super-critical for people to know.
The second thing is that every change requires a lot of persistence and patience on the part of the people charged with carrying out the plan. You have to really be dogged and persistent throughout it all. Seeing the vision come to life is a beautiful feeling, but it doesn’t happen overnight.
Q: We’ve talked a bit about employee retention, but what about recruitment? What steps are you taking to find the workers you need in the first place?
A: The approach that I have primarily taken is to decentralize operations. Building more operations in an industrial park in, say, a city of 50,000 where everybody’s competing for the same pool of workers is a recipe for inflation, because as you raise the wages, everyone around you has to raise the wages, and it’s a no-win situation. But decentralizing operations gets you closer to where people live, provides access to a diversified labor pool, and also mitigates the risks of concentrating operations—and labor—in a single industrial park.
We also engage with the local community, inviting people to come and actually visit our facility, look at the capabilities we have, learn about our workplace culture, and so on and so forth.
Q: You’ve written a number of articles for **ital{Supply Chain Quarterly} on the transformative role of technology. Can technology help companies respond to the labor challenges they currently face, and if so, how?
A: Yes, there are many ways in which technology can help companies deal with the worker shortage. One thing we are doing is to use robots to augment labor.
Let me give you an example. During the height of Covid, we brought in a lot of Kindred robots. The Kindred robots were performing matching for all of our e-commerce order picking. We used the robots not only to augment our human workforce, but [also to help us comply with Covid safety measures and restrictions]. What we did was position a robot between two stations where associates were performing fulfillment tasks, which provided the six feet of distance we needed between them. So, it was an augmentation but also served as a safety mechanism. It’s very unconventional thinking, right?
We have also brought in artificial intelligence and autonomous robots, which helps us flex to meet fluctuations in demand and reduces the need for more associates in the building. So, we have embraced technology in very smart and interesting ways to be able to mitigate some of the challenges we are going to see in the future.
Logistics real estate developer Prologis today named a new chief executive, saying the company’s current president, Dan Letter, will succeed CEO and co-founder Hamid Moghadam when he steps down in about a year.
After retiring on January 1, 2026, Moghadam will continue as San Francisco-based Prologis’ executive chairman, providing strategic guidance. According to the company, Moghadam co-founded Prologis’ predecessor, AMB Property Corporation, in 1983. Under his leadership, the company grew from a startup to a global leader, with a successful IPO in 1997 and its merger with ProLogis in 2011.
Letter has been with Prologis since 2004, and before being president served as global head of capital deployment, where he had responsibility for the company’s Investment Committee, deployment pipeline management, and multi-market portfolio acquisitions and dispositions.
Irving F. “Bud” Lyons, lead independent director for Prologis’ Board of Directors, said: “We are deeply grateful for Hamid’s transformative leadership. Hamid’s 40-plus-year tenure—starting as an entrepreneurial co-founder and evolving into the CEO of a major public company—is a rare achievement in today’s corporate world. We are confident that Dan is the right leader to guide Prologis in its next chapter, and this transition underscores the strength and continuity of our leadership team.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."