Emerging from the pandemic, transportation management enters its next phase
As shippers and carriers adjust and adapt to a post-pandemic world, technology providers face a fast-changing market full of new entrants and fresh demands as well as old challenges.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
There is no question that two years of pandemic-induced chaos upended the freight and logistics markets, unleashing challenges both familiar and new to the industry. Across the supply chain, the major players—shippers, 3PLs (third-party logistics companies), brokers, and capacity providers—struggled to adjust and find solutions to unprecedented issues. Those encompassed everything from goods delayed in China to congested ports and rail yards to capacity constraints, sky-high freight rates, rocketing fuel costs, and a remarkable surge in last-mile deliveries powered by stuck-at-home consumers embracing e-commerce like never before.
At the forefront of the battle were providers of transportation management systems (TMS)—the repositories, connecting pipes, and critical pumps of logistics and transportation data and information upon which efficient supply chain flows depend. Such systems, used in one form or another by virtually every node of the supply chain, were not immune to pandemic-fueled disruptions. Like others, they had to adapt and, in some cases, reinvent themselves faster than ever.
If anything, the TMS landscape has become more complex and fragmented at the same time, notes John Janson, director of global logistics for SanMar, one of the nation’s largest providers of wholesale branded apparel, bags, and caps. More than ever today, TMS platforms “have to connect and work with my current systems, my existing data sources, and connect me quickly with new data sources and apps,” he says, adding “I’m not buying a McLaren sports car. I need a partner that does the [freight management] blocking and tackling flawlessly and can adapt as my business changes—[a solution that] covers 80% of my needs, then I can modify for the rest.”
SanMar is a major consumer of ocean, rail intermodal, truckload, less-than-truckload (LTL), and especially parcel delivery services. It manufactures in 24 countries, is a top 75 U.S. importer, has 10 distribution centers in North America, and pushes out “somewhere north of 100,000 parcel shipments a night,” Janson reports.
He currently uses a homegrown TMS platform coupled with parcel-audit and freight-payment partners to plan and execute transportation and manage his spend. In his view, the biggest hurdle to overcome in a TMS selection decision: “for [TMS providers] to boil it down to a credible, defendable ROI that I can take to my IT steering committee and say with confidence this is the value we will get out of this investment.”
SHIFTING NETWORKS, CHANGING STRATEGIES
The past two years of shippers and 3PLs scrambling to find capacity at any cost and piecemealing together transportation networks are over. Now the focus is on how TMS resources can support more effective and actionable business intelligence, quickly and easily connect disparate partners and data sources, provide real-time analytics, enable process automation, and support networks with high-quality carriers, notes Tom Curee, executive vice president at 3PL Kingsgate Logistics.
That network analysis relies heavily on “TMS and the large responsibility they have for acquiring and storing data,” he says. “That’s probably one of the most important things they are doing now.”
Kingsgate employs a blended, or “hybrid,” approach to its TMS solution, using a base in-house capability complemented by and integrated with third-party best-of-breed apps that support specific functions, like shipment tracking, real-time capacity visibility, and predictive freight matching, in this case, with software provider Trucker Tools.
“Flexibility is a huge ask nowadays,” observes Curee. “The days of rigidity in systems are gone.” The other big ask, he says, is access to more data and the ability to effectively cleanse, incorporate, and apply it in a distributed management ecosystem, as new data sources are emerging all the time.
Transportation management systems play an important role in providing the “connective tissue” and serving as a reliable, common “repository of record” for accurate, clean supply chain data, he notes. Third-party service providers are “consumed with how we leverage all [the data], organize it where it makes sense, and apply it to running the business—and serving customers better,” Curee says.
Especially in a technology environment where powerful third-party apps are seemingly popping up every day, the pressure is on for TMS providers to “be faster to integrate and leverage innovation,” he says. “Integration skill and capability is a huge need today,” Curee adds. And not just innovation in what the TMS has built itself, “but [also] being able to incorporate literally dozens of other niche best-of-breed providers that are carving out a market and providing a piece of the puzzle shippers want to use.”
VERY LITTLE HANGOVER
As the saying goes, Mark Cubine, vice president of marketing and enterprise systems for McLeod Software, one of the largest providers of TMS solutions for carriers and 3PLs, has “been around the block” a few times. Two decades of experience in TMS software will provide that perspective. “The pandemic had very little hangover in our industry for 3PLs and carriers,” he’s observed.
“The [TMS] issues we were dealing with going into the pandemic are pretty much the same ones coming out.” He describes it as “a volatile period” but notes that, “at the end of the day, the problems facing the industry are little changed.” He cites issues such as fuel costs, driver recruiting and retention, truck parking, driver hours of service, and the bane of every trucker’s existence: excessive detention at pickup or delivery docks. Coupled with these are pricing decisions, lane and customer analysis, and optimally managing network capacity.
In Cubine’s view, the number one focus of any fleet-oriented TMS should be how it helps carriers and 3PLs “set up drivers for success.” It’s something “that the better carriers are being more mindful of,” he says. That requires trip-planning tools that can effectively match loads to driver availability and capability, recognize and account for the required HOS (hours-of-service) rest breaks, recommend optimal routes, create reasonable appointment windows, find the lowest-cost fuel, and identify available overnight parking and then adjust when exceptions or issues occur.
With electronic logging devices now ubiquitous across the industry, providing 24/7 accurate real-time location and time-on-task data, “we should never dispatch a driver on a load if they don’t have the hours to do it or if they can’t physically accomplish it,” Cubine emphasizes. “It’s all about keeping your promises to drivers” in terms of pay, working miles, operating safety, and maximizing hours of service and home time. “You have to know when you are not meeting that commitment to the driver and what you need to do to get back on plan,” he says, which is what today’s modern, integrated TMS platforms are designed to do.
Among the biggest challenges to keeping those promises: unwarranted or excessive driver detention. “A driver sitting at a dock waiting excessively for an unload is capacity wasted,” Cubine notes. TMS platforms have vastly improved their ability to track and quantify detention—and its costs—down to a single plant or warehouse. That data enable truckers and their shipper customers to know in real time when detention exceeds allowable limits and notify consignees what continued delays will cost them. And since the shipper pays the detention fees, they need to know nearly immediately when a consignee is failing to get that trucker out on time.
Cubine says that carriers also will use detention data to “blacklist” repeat offenders in order to avoid scheduling loads into facilities that consistently waste driver time. “Detention is the enemy of capacity, and of drivers earning what they deserve for their time and service,” he concludes.
SPEED, FLEXIBILITY, AND AGILITY
If the pandemic had any lasting impact on transportation management systems, it was creating the demand among customers that TMS providers become more resilient, agile, and adaptable, notes Steve Blough, chief innovation officer and cofounder of TMS provider MercuryGate, which runs some $93 billion worth of customer freight spend through its products annually.
“It’s not a ‘within the four walls’ operation anymore,” Blough says. “We have to allow people to collaborate and work in ways we never thought of before,” which means building out tools that support remote work; integrating with a raft of new application programming interfaces (APIs), whose ranks grow every week; continuing to enable decades-old electronic data interchange (EDI) connections; and allowing for mobile app access and data capture, among others.
“The speed of change is much faster than it has ever been, and it extends across a larger application ecosystem, from first to final mile,” Blough notes. “You have to adapt without waiting for code changes or software updates,” he adds. That means building out TMS offerings where workflow changes and user configuration are easily enabled, are more flexible, and can be accomplished and implemented in a fraction of the time previously required.
“The holy grail now is actionable intelligence, with systems that pull together multiple … apps, platforms, and data streams into a central repository,” he says. Getting the integration right is the challenge; that’s the foundation for continuous delivery of accurate data that drives reliable, timely information, intelligence, and informed decisions, he explains.
MercuryGate’s offering provides planning and visibility with an execution layer, Blough notes. “So we are not just seeing things but also taking action on them—or the system recommends an action,” he says. “The goal is to have the system do as much of the heavy lifting as possible, in an efficient and accurate way based on rules and historical information,” with exception alerts flagging something that needs attention. The ultimate benefit is process automation that drastically reduces manual work and makes the most of available capacity. “We have folks running fleets with hundreds of trucks, using just two dispatchers,” Blough says. “That’s exciting to see.”
And there’s more room for improvement, he believes, as the industry drives toward more true collaboration among shippers, carriers, and 3PLs. While the number of trucks on the road continues to increase every year, the percentage of those that are running empty or underutilized—some 30%—hasn’t really changed in decades, Blough notes. Those empty miles present both challenge and opportunity—for fleets as well as technology providers. “If we don’t get into a true collaborative world with truckload, we are never going to get out of these empty hauls, and the waste and emissions impact they represent,” he says. “And that’s the ultimate holy grail.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."