In our continuing series of discussions with top supply-chain company executives, Rob McKeel talks about how the economy has affected supply chain industry players and the impact of parts delays on automation projects.
David Maloney has been a journalist for more than 35 years and is currently the group editorial director for DC Velocity and Supply Chain Quarterly magazines. In this role, he is responsible for the editorial content of both brands of Agile Business Media. Dave joined DC Velocity in April of 2004. Prior to that, he was a senior editor for Modern Materials Handling magazine. Dave also has extensive experience as a broadcast journalist. Before writing for supply chain publications, he was a journalist, television producer and director in Pittsburgh. Dave combines a background of reporting on logistics with his video production experience to bring new opportunities to DC Velocity readers, including web videos highlighting top distribution and logistics facilities, webcasts and other cross-media projects. He continues to live and work in the Pittsburgh area.
Rob McKeel is CEO of Fortna, a company that designs, develops, and delivers automation and intelligent software solutions. McKeel, who has been with Fortna for three years, recently oversaw the company’s merger with MHS. Before joining Fortna, he spent 27 years at GE, where he most recently served as president and CEO of GE Automation and Controls.
McKeel holds an MBA from James Madison University, a Master of Computer Science degree from the University of Virginia, and a Bachelor of Science in Electrical Engineering from North Carolina State University. He currently volunteers with the United Way of Greater Atlanta and previously served on its board of directors.
Q: How does the current economic situation affect our industry?
A: Obviously, governments around the world are looking to tame inflation and, in doing so, will slow down the world’s economy. It’s unclear yet what the ultimate outcome will be, but we are seeing many customers taking a more cautious approach. One effect will be a shift in investment from building capacity to building capability. What I mean by that is they may not invest for volume, but instead for productivity or velocity.
Our Lifecycle Performance Solutions group focuses on supporting operating facilities to keep them running optimally and provides solutions to increase capability in existing facilities.
Q: What do you feel is the current state of supply chains, and material handling in particular?
A: The situation across the global supply chain continues to accelerate toward increased use of technology to create operating leverage. The adoption of e-commerce continues to accelerate as a percentage of overall retail activity, and successful omnichannel capabilities require advanced automation.
In addition, as companies grow and look to consolidate brands, the complexity of operations geometrically increases with added requirements such as the need to provide greater variety, reduce shipping times, and expand business models, including “buy online/pick up in store” and “buy online/ship from store.” These changes require improved inventory slotting, picking, sorting, and consolidation models that drive lower cost per unit and increase throughput in the fulfillment centers. A third dimension is the need for increased resiliency to manage supply chain disruptions, leading to new network strategies.
Finally, the cost and scarcity of labor makes the case for automation even more attractive. All these challenges feed the need for intelligent software and automation solutions to ensure operational performance can outpace current and future demand.
Q: Fortna recently went through a rebranding that included combining the assets of MHS and Fortna under the Fortna banner. What synergies did this create for the market?
A: The combination of Fortna and MHS was driven by the independent growth trajectories of both companies converging and the belief that we will achieve our goals faster as a single entity than the companies would separately. Through the combination, we have assembled some of the brightest minds to solve the operational challenges of the full logistics value chain covering both parcel and distribution/fulfillment operations.
Fortna creates value at the intersection of operational challenges and solutions leveraging the full technology stack available to solve those operational challenges. Our software integrates with nearly every available industry technology, giving us full flexibility to solve the widest variety of problems in the most effective way for our customers. In addition, Fortna has the global scale and breadth to address any size challenge—from modifications or upgrades to the most complex distribution or parcel facilities. We provide our customers with peace of mind that they have a partner who cares as much about their business outcomes as they do.
Q: What are the advantages to Fortna of being part of the TH Lee portfolio, with industry brands like AutoStore,RightHand Robotics, and FourKites as sister companies?
A: TH Lee was an early entrant focusing investment in our industry and has expanded that investment potential through a dedicated automation fund across many industries. Each business in the TH Lee portfolio operates independently. Obviously, there are opportunities to meet and interact with the other portfolio entities, and we do so. Where there is business value to the two entities, such as our partnership with AutoStore, we enter into normal business relationships. We have a great partnership with AutoStore to the benefit of our customers.
Q: Many companies face long delays in getting their automation projects scheduled and completed. What are you telling your clients about the current situation?
A: It’s been an unprecedented situation since the world hit pause due to the pandemic. The global supply chain is an incredibly complicated system, and that pause caused enormous disruption. Our industry was not immune to that, and while most of the supply-related issues have been resolved, there are still several lingering effects, some of which have been further impacted by the situation in Ukraine and the energy challenges in Europe.
We are very transparent with our customers regarding where there are limitations, what alternatives exist, and what we can do to help them. Obviously, more time helps, but where there are time constraints, we use the flexibility we have in our supply partnerships to find the best answer.
Q: The need for automation continues to grow. What kinds of solutions are clients looking for, and what problems do they address?
A: We are fascinated by the amazing progress of robotics, advanced data processing, and the use of software to solve the various operating challenges our customers face. Some of these are ready for deployment, and some are in a more experimental phase.
These technology-forward solutions are solving challenges to offset a scarcity of labor or less-than-desirable operations in customers’ facilities. The advanced data processing and software solutions solve the complexity of operations and drive improved operating performance and resiliency. There are still so many exciting challenges to solve for our customers.
Progress in generative AI (GenAI) is poised to impact business procurement processes through advancements in three areas—agentic reasoning, multimodality, and AI agents—according to Gartner Inc.
Those functions will redefine how procurement operates and significantly impact the agendas of chief procurement officers (CPOs). And 72% of procurement leaders are already prioritizing the integration of GenAI into their strategies, thus highlighting the recognition of its potential to drive significant improvements in efficiency and effectiveness, Gartner found in a survey conducted in July, 2024, with 258 global respondents.
Gartner defined the new functions as follows:
Agentic reasoning in GenAI allows for advanced decision-making processes that mimic human-like cognition. This capability will enable procurement functions to leverage GenAI to analyze complex scenarios and make informed decisions with greater accuracy and speed.
Multimodality refers to the ability of GenAI to process and integrate multiple forms of data, such as text, images, and audio. This will make GenAI more intuitively consumable to users and enhance procurement's ability to gather and analyze diverse information sources, leading to more comprehensive insights and better-informed strategies.
AI agents are autonomous systems that can perform tasks and make decisions on behalf of human operators. In procurement, these agents will automate procurement tasks and activities, freeing up human resources to focus on strategic initiatives, complex problem-solving and edge cases.
As CPOs look to maximize the value of GenAI in procurement, the study recommended three starting points: double down on data governance, develop and incorporate privacy standards into contracts, and increase procurement thresholds.
“These advancements will usher procurement into an era where the distance between ideas, insights, and actions will shorten rapidly,” Ryan Polk, senior director analyst in Gartner’s Supply Chain practice, said in a release. "Procurement leaders who build their foundation now through a focus on data quality, privacy and risk management have the potential to reap new levels of productivity and strategic value from the technology."
Businesses are cautiously optimistic as peak holiday shipping season draws near, with many anticipating year-over-year sales increases as they continue to battle challenging supply chain conditions.
That’s according to the DHL 2024 Peak Season Shipping Survey, released today by express shipping service provider DHL Express U.S. The company surveyed small and medium-sized enterprises (SMEs) to gauge their holiday business outlook compared to last year and found that a mix of optimism and “strategic caution” prevail ahead of this year’s peak.
Nearly half (48%) of the SMEs surveyed said they expect higher holiday sales compared to 2023, while 44% said they expect sales to remain on par with last year, and just 8% said they foresee a decline. Respondents said the main challenges to hitting those goals are supply chain problems (35%), inflation and fluctuating consumer demand (34%), staffing (16%), and inventory challenges (14%).
But respondents said they have strategies in place to tackle those issues. Many said they began preparing for holiday season earlier this year—with 45% saying they started planning in Q2 or earlier, up from 39% last year. Other strategies include expanding into international markets (35%) and leveraging holiday discounts (32%).
Sixty percent of respondents said they will prioritize personalized customer service as a way to enhance customer interactions and loyalty this year. Still others said they will invest in enhanced web and mobile experiences (23%) and eco-friendly practices (13%) to draw customers this holiday season.
That challenge is one of the reasons that fewer shoppers overall are satisfied with their shopping experiences lately, Lincolnshire, Illinois-based Zebra said in its “17th Annual Global Shopper Study.”th Annual Global Shopper Study.” While 85% of shoppers last year were satisfied with both the in-store and online experiences, only 81% in 2024 are satisfied with the in-store experience and just 79% with online shopping.
In response, most retailers (78%) say they are investing in technology tools that can help both frontline workers and those watching operations from behind the scenes to minimize theft and loss, Zebra said.
Just 38% of retailers currently use AI-based prescriptive analytics for loss prevention, but a much larger 50% say they plan to use it in the next 1-3 years. That was followed by self-checkout cameras and sensors (45%), computer vision (46%), and RFID tags and readers (42%) that are planned for use within the next three years, specifically for loss prevention.
Those strategies could help improve the brick and mortar shopping experience, since 78% of shoppers say it’s annoying when products are locked up or secured within cases. Adding to that frustration is that it’s hard to find an associate while shopping in stores these days, according to 70% of consumers. In response, some just walk out; one in five shoppers has left a store without getting what they needed because a retail associate wasn’t available to help, an increase over the past two years.
The survey also identified additional frustrations faced by retailers and associates:
challenges with offering easy options for click-and-collect or returns, despite high shopper demand for them
the struggle to confirm current inventory and pricing
lingering labor shortages and increasing loss incidents, even as shoppers return to stores
“Many retailers are laying the groundwork to build a modern store experience,” Matt Guiste, Global Retail Technology Strategist, Zebra Technologies, said in a release. “They are investing in mobile and intelligent automation technologies to help inform operational decisions and enable associates to do the things that keep shoppers happy.”
The survey was administered online by Azure Knowledge Corporation and included 4,200 adult shoppers (age 18+), decision-makers, and associates, who replied to questions about the topics of shopper experience, device and technology usage, and delivery and fulfillment in store and online.
An eight-year veteran of the Georgia company, Hakala will begin his new role on January 1, when the current CEO, Tero Peltomäki, will retire after a long and noteworthy career, continuing as a member of the board of directors, Cimcorp said.
According to Hakala, automation is an inevitable course in Cimcorp’s core sectors, and the company’s end-to-end capabilities will be crucial for clients’ success. In the past, both the tire and grocery retail industries have automated individual machines and parts of their operations. In recent years, automation has spread throughout the facilities, as companies want to be able to see their entire operation with one look, utilize analytics, optimize processes, and lead with data.
“Cimcorp has always grown by starting small in the new business segments. We’ve created one solution first, and as we’ve gained more knowledge of our clients’ challenges, we have been able to expand,” Hakala said in a release. “In every phase, we aim to bring our experience to the table and even challenge the client’s initial perspective. We are interested in what our client does and how it could be done better and more efficiently.”
Although many shoppers will
return to physical stores this holiday season, online shopping remains a driving force behind peak-season shipping challenges, especially when it comes to the last mile. Consumers still want fast, free shipping if they can get it—without any delays or disruptions to their holiday deliveries.
One disruptor that gets a lot of headlines this time of year is package theft—committed by so-called “porch pirates.” These are thieves who snatch parcels from front stairs, side porches, and driveways in neighborhoods across the country. The problem adds up to billions of dollars in stolen merchandise each year—not to mention headaches for shippers, parcel delivery companies, and, of course, consumers.
Given the scope of the problem, it’s no wonder online shoppers are worried about it—especially during holiday season. In its annual report on package theft trends, released in October, the
security-focused research and product review firm Security.org found that:
17% of Americans had a package stolen in the past three months, with the typical stolen parcel worth about $50. Some 44% said they’d had a package taken at some point in their life.
Package thieves poached more than $8 billion in merchandise over the past year.
18% of adults said they’d had a package stolen that contained a gift for someone else.
Ahead of the holiday season, 88% of adults said they were worried about theft of online purchases, with more than a quarter saying they were “extremely” or “very” concerned.
But it doesn’t have to be that way. There are some low-tech steps consumers can take to help guard against porch piracy along with some high-tech logistics-focused innovations in the pipeline that can protect deliveries in the last mile. First, some common-sense advice on avoiding package theft from the Security.org research:
Install a doorbell camera, which is a relatively low-cost deterrent.
Bring packages inside promptly or arrange to have them delivered to a secure location if no one will be at home.
Consider using click-and-collect options when possible.
If the retailer allows you to specify delivery-time windows, consider doing so to avoid having packages sit outside for extended periods.
These steps may sound basic, but they are by no means a given: Fewer than half of Americans consider the timing of deliveries, less than a third have a doorbell camera, and nearly one-fifth take no precautions to prevent package theft, according to the research.
Tech vendors are stepping up to help. One example is
Arrive AI, which develops smart mailboxes for last-mile delivery and pickup. The company says its Mailbox-as-a-Service (MaaS) platform will revolutionize the last mile by building a network of parcel-storage boxes that can be accessed by people, drones, or robots. In a nutshell: Packages are placed into a weatherproof box via drone, robot, driverless carrier, or traditional delivery method—and no one other than the rightful owner can access it.
Although the platform is still in development, the company already offers solutions for business clients looking to secure high-value deliveries and sensitive shipments. The health-care industry is one example: Arrive AI offers secure drone delivery of medical supplies, prescriptions, lab samples, and the like to hospitals and other health-care facilities. The platform provides real-time tracking, chain-of-custody controls, and theft-prevention features. Arrive is conducting short-term deployments between logistics companies and health-care partners now, according to a company spokesperson.
The MaaS solution has a pretty high cool factor. And the common-sense best practices just seem like solid advice. Maybe combining both is the key to a more secure last mile—during peak shipping season and throughout the year as well.