3PL customer satisfaction levels drop by 7%, says annual report
More than 80% of shippers would describe their 3PL relationship as “successful,” down from 90% in 2022, according to the "2023 Third-Party Logistics Study."
Susan Lacefield has been working for supply chain publications since 1999. Before joining DC VELOCITY, she was an associate editor for Supply Chain Management Review and wrote for Logistics Management magazine. She holds a master's degree in English.
Traditionally, third-party logistics providers (3PLs) and their customers have enjoyed close relationships and high satisfaction levels. But the supply chain disruptions and economic volatility of the last year have put a strain on even the tightest partnerships.
The “2023 Third-Party Logistics Study,” which was released today at the Council of Supply Chain Management Professionals (CSCMP) annual EDGE conference, found that shippers’ satisfaction with their 3PL relationship has declined by 7% from last year. While the vast majority of shipper respondents (83%) still view their 3PL relationship as “successful,” that percentage has historically hovered at 90% or more, according to the report.
According to one of the report’s authors, Sylvie Thompson of NTT Data Services, this drop occurs at the same time that demand for third-party logistics services has increased significantly and that many 3PLs have more work than they can handle. Part of the change in satisfaction level may be a reflection of this shift in power dynamics and that 3PLs may be differentiating their customer service levels, she said in an interview.
“There’s also been a macroeconomic shift, particularly in terms of wages,” added Andy Moses, senior vice president of global products for Penske Logistics, a sponsor of the study. “3PLs can’t insulate their customers from these macroeconomic shifts, and there may be some tension there.”
The report was founded 27 years ago by John Langley, currently the Clinical Professor of Supply Chain Management at Penn State University to provide an in-depth look at the trends and developments in 3PL market. This year’s report—which is now also authored by NTT Data Services and sponsored by Penske Logistics—details a market that has had to deal with unexpected challenges at the same time that customer expectations have grown.
In spite of the slip in overall satisfaction level, the report indicated that 71% of shippers believe that their 3PL has contributed to improving customer service, and 71% have also found that 3PLs provide new and innovative ways to improve logistics effectiveness. It is perhaps not surprising then, that slightly more than half of all shippers (55%) are increasing their use of outsourced logistics services. However, 71% are considering consolidating the number of 3PLs used.
In addition to reviewing the current state of the market, this year’s study also delved deep into three key themes: the talent crisis, reverse logistics, and seven basic principles that the researchers believe are essential to supply chain success.
The scramble for talent
The report paints a picture of a supply chain sector feeling the effects of the current labor shortages. According to survey results, 56% of 3PLs and 78% of shippers said labor shortages have impacted their supply chain operations, with many respondents seeing the labor shortages as a long-term crisis.
According to survey respondents, the hardest positions to fill are certified licensed hourly workers, such as truck drivers and equipment operators, as well as pickers and packers. Interestingly the study found that 3PLs are better able to fill hourly worker positions than shippers. According to the report, 49% of 3PLs say they take less than a month to fill an hourly position, compared to 32% of shippers. Perhaps in acknowledgement of this fact, 73% of 3PLs and 46% of shippers report that companies are seeking out 3PL partners to offset labor shortages.
“This is an area of fanatic focus for 3PLs that they have no choice but to navigate,” said Penske’s Moses. “It’s one of the reasons why shippers choose to outsource to a 3PL, because they can’t have the same fanatic focus.”
Going in reverse
Another trend in the logistics field is the growing importance of reverse logistics, particularly as e-commerce sales increase.
To take a closer look at this segment of the supply chain, the report divided shippers into two groups: those that accept both consumer and business returns and those that only accept business returns. A significant majority (61%) of consumer-facing shippers expect their returns volume to grow in the next three years, while only 43% of business-exclusive shippers expect them to grow. However, high percentages of both groups (65% for consumer-facing shippers and 60% of business-exclusive shippers) said that their customers’ expectations for the returns process is growing.
In spite of this growth, the majority of shippers are handling reverse logistics operations in house as opposed to outsourcing to a 3PL. Furthermore, only about a third expect to outsource a greater portion of their reverse logistics operations over the next three years. According to Thompson, many 3PLs struggle to provide shippers with a viable reverse logistics solution given the fact that the focus of reverse logistics often involves reducing losses as opposed to adding value. Additionally reverse logistics and returns management processes are often highly category-specific making it difficult to provide a single solution.
7 success principles
Finally, the report authors highlight what they call the “Seven Immutable Laws of Supply Chain Success,” which include
Customer focus
Supply chain relationships
Data and analytics
Innovation and transformation
Survivability and sustainability
Talent, and
End-to-end supply chain
The authors felt that this “back to basics” section serves as good reminder to both 3PLs and shippers on the building blocks of a good supply chain partnership. The report did find that there are some difference among 3PLs and shippers on which of these principles are perceived to be the top priority and how mature the companies are in each area. Shippers, for example, rank data and analysis as most important, while 3PL rated innovation and transformation is as the top principle.
The study and past versions are available for download at www.3PLStudy.com.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."