Will last-mile providers survive a record peak season?
This year’s peak season is proving to be one of unprecedented challenges for providers of “big and bulky” last-mile delivery services, who are struggling with capacity issues amid soaring demand. What’s the outlook?
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
One of the surprising developments from the pandemic was how quickly consumers took to online shopping for all manner of goods and services. Sheltering and working at home, unable to go to their favorite store to touch and feel the merchandise, their reluctance to buy online evaporated. That trend was particularly notable among the baby boomer generation. Once they became comfortable with the experience, the idea of having that order delivered to the home in the next day or two became not just acceptable but expected—for just about anything.
The result was an explosion in last-mile deliveries to the home. And not only of small parcels and packages. It also fueled a surge in the so-called large-format “big and bulky” items that required not just basic dropoff, but also “over-the-threshold white-glove” delivery services in the consumer’s home that included assembly and installation—for items like furniture; appliances and mattresses; desks, chairs, and computers for newly organized home offices; and exercise equipment.
It’s a segment of the transportation industry that some believe has the most compelling prospects for growth. “The market will continue to have a need for big and bulky deliveries; it will be a growth area,” notes Satish Jindel, president of transportation data analytics firm ShipMatrix, “particularly as consumers are more and more comfortable ordering online and the conversion [to e-commerce from brick-and-mortar retail] continues to take place.”
One industry estimate of the heavy-goods delivery market calls it a $13 billion business currently, with 33% of that revenue from orders placed online. Several years down the road, researchers project that number will grow to $16 billion, with 38% of that revenue from online sales.
SPEED BUMPS AHEAD
The surge in demand has retailers, e-tailers, and their last-mile providers scrambling across many fronts. As the 2021 peak season begins to hit its December stride, challenges with capacity, product availability, and delays due to supply chain bottlenecks and port congestion all are conspiring to make this holiday season one where consumers are more likely to see coal in their stockings than presents under the tree.
“The market for capacity is definitely tight, and we’ve experienced increased carrier costs like the rest of the industry,” notes Erik Caldwell, president of last mile for transport and logistics giant XPO. “With supply chains strained everywhere, we are working more closely with our customers than ever before. We’re forecasting together, planning together, and working with them to be as open and transparent on timing for them and the end-consumer.” XPO operates North America’s largest network for big and bulky last-mile deliveries. It has 85 locations, some 1,800 carriers, and access to about 4,400 trucks. For the 12 months ending Sept. 30, XPO’s last-mile operation made over 11 million deliveries for customers such as Ikea and Peloton.
Likewise, Jeff Abeson, vice president of Ryder Last Mile, notes that his company is “not immune to what is going on” in the industry. “Most certainly, the sheer amount of volume is creating some challenges,” he says. A shortage of delivery contractors also is requiring more creativity in recruiting and retention. “It is a competitive market, and we have to be very attractive to get them to come in and support our business,” he notes.
Nevertheless, Abeson believes that the large-format home-delivery market continues to present opportunities and will only continue to grow, given how consumers have embraced online buying and won’t be going back. With more than 100 locations, the Ryder Last Mile network can cover 95% of the U.S., including Puerto Rico and Hawaii, within a two-day time frame.
Abeson believes players who have the network resources, expertise, and technology to ensure consistent, efficient deliveries and a superior customer experience will thrive. “The interesting part, and maybe a touch ironic, [is that] making deliveries that cross the threshold into the home has actually become a little easier [during the pandemic],” he says. That’s largely a result of the Covid-driven shift to remote work, he explains, noting that because consumers are working from home more often, “they are more available to take deliveries.” As a result, “our scheduling has actually become more efficient,” he says.
A recurring challenge in today’s stressed supply chains: getting all the pieces of an order together for final delivery, Abeson notes. A dining room table comes into the warehouse on Tuesday. Two chairs arrive on Thursday. The other four chairs don’t arrive until Monday. “So, we have [a partial order] sitting in the warehouse that we can’t deliver, and we don’t want to [make a delivery] twice,” which requires extra allocation of space and labor—and detracts from the overall consumer experience.
IT’S ALL IN THE RELATIONSHIPS
Like the other carrier executives interviewed for this story, Todd Soiefer, executive vice president of corporate development at Pilot Freight Services, acknowledges the difficulties presented by rising volumes, but he says he’s confident his company is up to the challenge. Soiefer leads Pilot’s last-mile service team. As the second-largest white-glove home delivery company in the market, Pilot Last Mile dispatches some 1,200 teams per day nationwide. Its network includes 65 company stations with Pilot-branded equipment and employees, as well as other Pilot-managed crews operating from some 100 customer locations.
Soiefer says Pilot has ample capacity to handle surging peak season shipping. “We can flex up our fleet with our carriers” and quickly deploy added capacity to meet peak demand, he notes.
“We have very long-standing relationships with our carrier base and are in all the major metro areas,” he adds. For last-mile trucking providers, the advantage to working with a large organization like Pilot, says Soiefer, is “access to multiple customers to keep the crews working.”
He also cites the importance of “treating people right,” referring to the truck drivers his company depends on. “We treat everyone like it is a family company,” he says. That includes not only offering competitive compensation, Soiefer notes, but also doing what he calls “the little things.” “When [the driver] shows up for a load, it’s ready. They don’t have to wait,” their route is organized, orders staged, and appointments for the day scheduled and confirmed. “We communicate extensively and try to make sure [negative] things don’t happen.”
And while he says it’s an “arm’s length relationship” with the company’s contract carriers, Pilot strives to build loyalty by helping small operators build their business. “We find some of these companies when they are small; they put a few trucks with us, they are able to grow to 15–20 trucks, and that generates loyalty leading to long-term relationships,” Soiefer says. He adds that Pilot doesn’t stand in the way of delivery providers working for other clients. “If they want to run five trucks with us and some with others, that’s fine,” he says.
TECHNOLOGY DRIVES MARKET CHANGE
At the same time it’s coping with record demand, the last-mile delivery market is undergoing a digital transformation—one driven largely by the emergence and adoption of powerful mobile-based technology for scheduling, routing, optimization, and engaging directly with the customer.
“In my 20 years of experience in last mile, [technology] is the part of the business that has changed the most,” says XPO’s Caldwell. “It amazes me how quiet the sites are without all the telephone scheduling and constant chatter on handheld radios for dispatch updates.”
He sees the industry quickly moving away from phone calls, with voicemail a relic of the past. “Everything is communicated to the end-customer via text or email,” from scheduling appointments to delivery updates, he notes. GPS tracking provides real-time information that “can alert customers when the delivery is 30 minutes away,” he adds. “Calls from customers about deliveries are down about 20% from the past year, which indicates our process is becoming more efficient,” Caldwell says.
And while large operators like XPO, Pilot, and Ryder offer comprehensive technology solutions used by many last-mile delivery contractors, those systems typically are built to support delivery orders within that company’s ecosystem. That’s left many final-mile white glove carriers, most of whom work with multiple shippers, retailers, and other distribution and logistics providers (and by extension, their various systems), standing on the sidelines of the digital revolution, says Krishna Vattipalli, founder and CEO of software developer Imaginnovate. What the market has lacked until now, he says, is a single system designed to help these carriers manage their business and seamlessly exchange information.
To fill that gap, Imaginnovate earlier this year launched Fleet Enable, a cloud-hosted mobile-app–focused suite of software tools that Vattipalli calls “the first software solution designed expressly for the operating needs of big and bulky white-glove delivery providers.” Offered on a subscription basis, Fleet Enable streamlines the full scope of a last-mile carrier’s planning, operating, and financial administration workflows andenables it to connect—through EDI (electronic data interchange) feeds, APIs (application programming interfaces), and other means—to the multiple third-party service providers and retailers for which it’s taking orders and making across-the-threshold deliveries. Vattipalli believes the addressable market is the more than 10,000 carriers who do last-mile white-glove deliveries, 80% of which are independent contractors with fleets of 50 to100 trucks and delivery teams.
Fleet Enable already has a supporter in Lorri Fairchild, vice president at Leigh-David Logistics, which specializes in complex white-glove deliveries. “This software will create efficiencies for our team in receiving, scheduling, load optimization, customer updates, accounting functions, and more. It is everything we had spent years looking for,” she says.
“ALL THE TRUCKS ARE FULL”
As peak season surges on, carriers who find themselves running short on capacity have limited options. “Right now, you have to think about how to maximize capacity use with what you have because you can’t add capacity. All the trucks are full,” says ShipMatrix’s Jindel. “There are no vans to lease. Trucks are not being produced.” And congestion among ports, rails, and truckers is throwing a wrench into everything, “It’s ruined [shippers’ and carriers’] ability to plan and forecast what they will get and when.”
Yet for those who are prepared, opportunity often presents itself out of seeming chaos. “We live for peak season. We spend all year planning for it,” says XPO’s Caldwell. “This is what we do—deliver Christmas.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."