Pull back or go deeper—how the pandemic influenced shipper-3PL engagement
Third-party logistics providers are by design flexible and adaptable. The past year, however, challenged 3PLs in ways never before imagined—and exposed the fragility of the nation’s supply chains. What’s the post-pandemic 3PL world look like?
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
The growth of third-party logistics (3PL) outsourcing has been a consistent trend in supply chain operating strategies, of shippers large and small, across virtually every industry. Indeed, a Gartner Inc. survey of supply chain leaders released last month, titled Shippers Take Note: 3PLs Are Innovative and Here Is the Proof, reported that “nearly two-thirds of organizations mostly outsource logistics activities, and this number is set to increase as organizations look to manage the challenges and disruptions faced by the industry.”
The March 2021 report also shared this finding from an earlier, pre–Covid-19 logistics outsourcing strategy survey: “More than three-fourths of supply chain leaders believe that the number of disruptive events has increased, compared to three years ago.”
If they only knew then that what those survey findings foreshadowed would come a year later.
By March 2020, supply chain executives were starting to realize that the arrival of Covid-19 was not just any disruptive event. It was more like a 100-year storm—on steroids. March and April last year saw an unprecedented decline in economic activity and a corresponding free-fall in shipping volumes. Then by summer, it all came roaring back, and stayed hot through the end of the year and into 2021.
The pandemic represented an uncharted roller coaster of challenges that presented shippers with a conundrum: Do I go deeper with my 3PL, or do I pull back, hunker down, and try to ride out the storm alone?
Most went deeper, and in fact, pressed their 3PLs to be more innovative, agile, and responsive than ever before. The pandemic illustrated just how embedded 3PLs have become in shipper supply chain strategies. It also revealed, often in painful, stark detail, just how fragile today’s supply chains are.
THE VALUE OF TRUST
“We saw two things,” recalls Will O’Shea, senior vice president at the Concord, North Carolina-based 3PL Cardinal Logistics Management. “If you were an incumbent, you picked up a bigger share of wallet from those you were already doing business with, those who really trusted you. You became more focused on how to help them with their business [and] leverage that institutional knowledge.” The flip side, O’Shea notes, was that shippers became more risk averse and lost their appetite for “introducing new providers to the mix.”
“Shippers became more vocal and active partners with us,” says Tom Curee, senior vice president, strategy and innovation for the West Chester, Ohio-based 3PL Kingsgate Logistics. “If you think about the environment, when we face a common enemy, it can be a great incentive to come together and really solidify a relationship,” he says. “We got a lot of questions around ‘What else do you offer that we’re not tapping into?’ It was more a year of customers ‘leaning in’ than ‘backing out.’”
Andy Smith, senior vice president and chief operating officer for Memphis, Tennessee-based FedEx Supply Chain, cited stay-at-home consumer-driven e-commerce traffic and reverse logistics as high-demand areas from customers. “The largest increase FedEx Logistics saw was in … our fulfillment operations,” he says. “Throw in the impacts of testing and vaccine distribution … and it’s clear why this year has looked very different from years past.”
The growth in e-commerce volumes will continue, Smith says. FedEx originally projected the U.S. domestic package market to reach 100 million packages per day by 2026. Now, it expects that threshold to be surpassed three years earlier—in 2023—with more than 90% of that growth due to e-commerce.
LET THEM EAT CAKE …
One particular area that saw tremendous growth during Covid-19 was last-mile service. Spurred by homebound consumers who turned in droves to e-commerce, home deliveries of all types of goods exploded.
Among the beneficiaries of that surging demand for last-mile service was Roadie, which operates a nationwide network of crowdsourced “on the way” drivers who use their personal vehicles to make same-day deliveries. Roadie experienced a dramatic uptick in driver “gigs,” delivering everything from groceries and cleaning supplies to home-improvement products and home goods—even arts and crafts, recalls Marc Gorlin, founder and chief executive officer of the Atlanta-based firm.
“It’s clear the pandemic shifts in consumer buying behavior put huge pressure [on businesses] to find additional [last mile] capacity” and illustrated the need to diversify last-mile options, he says. Roadie was able to “flex up” and meet rising demand, he reports. “Our community of active drivers grew by 30% in 2020,” Gorlin noted, adding that the pandemic was a perfect test bed to illustrate how the crowdsourced model can quickly flex and tap into the latent capacity of everyday drivers to provide a scalable same-day delivery force.
Among Roadie’s most active users: bakeries. National chain Nothing Bundt Cakes grew into a “top 10”-volume customer. Local businesses engaged as well. Piece of Cake is an independent bakery company in Atlanta. Gorlin cited several days where the bakery did “as much business as several of our airline partners combined”—referring to the air carriers for which Roadie provides baggage delivery service. “Apparently, we love ourselves some cake during a pandemic,” Gorlin quipped.
A FOCUS ON FLEXIBILITY
As for what shippers want from their 3PL partners, Steve Sensing, president of supply chain and dedicated transportation solutions for Miami-based Ryder System Inc., noted that creativity, reliability, and being able to turn on a dime and adapt to changes were the top shipper demands—and will continue to be. Ryder, one of the nation’s largest 3PLs, manages some $6 billion worth of freight on behalf of its customers, over all modes, and has 20,000 carriers in its network. Its supply chain portfolio includes brokerage, dedicated transportation, warehousing, e-commerce fulfillment, and last-mile services—supported by a robust technology suite.
“Customers want flexibility and resiliency,” especially in disruptive times, Sensing observes. “That’s part of why the business continues to grow.” Ryder didn’t see clients pulling back during the pandemic. If anything, the crisis created opportunity. While early on, some sectors, like automotive, shut down for a period of time, other industries, like CPG (consumer packaged goods), retail, technology, and health care, surged. In response, Ryder was able to redirect resources and assets to those sectors. “That’s the luxury of working across many industries,” Sensing noted, adding that processes and best practices developed for one sector often can be applied to others.
“A lot of our customers’ supply chains are changing so rapidly you have to [be able to] move assets and resources in and out of those networks,” and be able to deploy enabling technology that ties it all together and gives the customer a real-time view into what’s happening and where things are, he notes.
Those pandemic-driven logistics challenges have given shippers a new appreciation of their 3PL partners, experts say. The toughest mindset to change, notes Dave Giblin, executive vice president, transportation, at Columbus, Ohio-based ODW Logistics, is a strictly transactional, siloed, price-driven approach. The pandemic did two things: focused shippers on risk management, and emphasized the importance of open communication, transparency, and truly collaborative 3PL relationships with carriers.
“It’s not really about the lowest rate all the time,” he notes. “It’s about knowing what your options are and how not to blow your budget.” He sees a key value of 3PLs as helping shippers identify and employ alternative cost-saving measures across a spectrum of supply chain activities that can achieve objectives without “beating down the carrier on rates.”
NO MORE SLOW SEASON
Third-party service providers navigated many new and pressing challenges in 2020, some of which have continued into 2021. One unique challenge, if you can call it that, has been the absence of any “slack” season for freight.
In past years, January and February, coinciding with the arrival of the Chinese New Year, typically foreshadowed a slowdown in shipping activity.
Not anymore. The peak shipping volumes that surged through 2020 barreled into the new year, showing few signs of subsiding. In fact, many industry executives project a sustained strong freight environment through the remainder of the year.
With inventory-to-sales ratios still low, restocking continues apace. At the same time, Covid-19’s impact on port workers also has slowed port operations—as of early March, the ports of Los Angeles and Long Beach had over 30 containerships at anchor waiting to unload.
And as if the pandemic were not enough of a disruption, February’s brutal winter storms provided yet another shock to the system. That “really painted the picture of how fragile supply chains still are,” notes Geoff Turner, chief executive officer of Preston, Maryland-based 3PL Choptank Transport. “It just caused incredible havoc with supply and demand of trucks.”
Trucking capacity already was stressed, as the pandemic has driven many independents and small fleets—the backbone of the truckload market—out of business. Between regulatory mandates, a driver shortage, skyrocketing insurance rates, and rising equipment, maintenance, and fuel costs, trucking operators are under extreme pressure, Turner says.
“Drivers cost more, and there are fewer of them [entering the business]. Every possible cost scenario is increasing [for carriers],” he notes. “No way can they operate profitably without passing along these costs to shippers.”
Turner’s team does its best to explain these realities to shippers, “but they have to realize at the end of the day that without profitable carriers—and drivers who are adequately compensated for their work and their time—freight will sit on the docks.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."