Truck lines navigated through a multitude of challenges in 2020, among them Covid, skyrocketing insurance rates, new regulations, and an ever-crumbling infrastructure. Rebuilding the driver workforce remains the toughest.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
The year 2020 presented many defining moments—and unprecedented challenges—for the trucking industry. The last vestiges of the old paper logbooks finally disappeared as trucks nationwide upgraded to standardized electronic logging devices. Drivers and fleets adjusted to new hours-of-service rules regulating how long they could drive, when to take rest breaks, and when to shut down for the night (or day). States increased tolls and fees. Rising insurance rates and “nuclear verdicts” drove some carriers out of business. Congestion and a crumbling national infrastructure made the job that much tougher.
Then the pandemic hit, further roiling the industry but also shining a well-deserved spotlight on truckers as heroes of the supply chain, stepping up to ensure medical supplies, equipment, and essential goods continued to be delivered during the public health crisis.
Through it all, one fundamental question continued to dog the industry: Where are the drivers? Once again in 2020, trucking saw more experienced, veteran drivers call it a career, exacerbating a shrinking driver pool as far fewer younger men and women entered the profession to replace the retirees. Covid-19 also played a part. In exit interviews, some older at-risk drivers cited worries about the job’s exposure to the public amid rising infection rates, while others left the business to care for family members or relatives who had contracted the virus.
FINDING TOMORROW’S DRIVERS
What can shippers and motor carriers expect as they navigate through 2021? Many of the same challenges from last year, with reinvigorating the driver workforce at the top of the list.
For truck lines to be able to provide sufficient capacity to meet the market’s continued demand, it’s all about getting more professional drivers behind the wheel, notes Greg Orr, executive vice president of U.S. truckload for TFI International. Retention and making sure drivers are utilized efficiently and are paid for every hour they work and mile they drive are the key priorities, he notes.
At Joplin, Missouri-based CFI, a TFI truckload subsidiary with some 2,150 trucks, 7,300 trailers, and 2,300 drivers, “we’re really focused on the driver experience, giving them support at all times, reducing downtime, and keeping them moving,” Orr says.
With new recruits, CFI has adopted what Orr calls a “white glove” service, essentially an aggressive orientation program “designed to create a positive experience for the new driver, with constant engagement to ensure they’re developing successfully. It’s like a concierge service,” he notes, adding that new recruits spend their first 90 days on the road with an experienced driver as a mentor.
A similar program of outreach, support, and communication is in place for current drivers as well. The focus (along with competitive pay): keep them engaged and connected; recognize, and help them overcome, the challenges of the job; and most importantly, show them respect and appreciation for the work they do. The result: CFI’s turnover ratio is down 15 percentage points from last year.
Demand for freight trucking services soared in the second half of 2020 and will likely continue strong through most of 2021, Orr believes. “We are starting the day with 105% to 115% [of available capacity] pre-booked,” he notes, adding that in the current market, CFI is rejecting more than 400 loads a day for lack of capacity. “There’s a ton of freight coming in from the ports and from [domestic] manufacturing. This will ultimately challenge a lot of distribution networks.”
IS PAY BY THE MILE BECOMING OBSOLETE?
Average length of haul (read available pay miles) is decreasing for truckload carriers as e-commerce–influenced distribution networks shrink point-to-point moves and become more regional in design, with more smaller warehouses sited closer to each other and end-users. That’s raising the question of whether the industry’s traditional model of pay by the mile for most truckload driver earnings needs to be changed or perhaps blended with other forms of pay.
“Pay is market driven. You have to be competitive,” says Todd Jadin, vice president of talent management and employee relations for Green Bay, Wisconsin-based Schneider Inc., one of the nation’s largest truckload carriers. “Time is such a key component of a truck driver’s day. We have to look at ways to deal with time and distance components,” he says. “How do you align those to make sure you’re giving the driver a market-competitive wage?”
Moves toward salary pay, daily rates, and guaranteed pay are finding increased traction among some carriers. The most important factor, Jadin believes, is “providing a predictable work schedule” with commensurate predictability in pay. “Take out the variability where possible,” he advises, and build “good, solid, respectful relationships with drivers.” Jadin expects driver pay to stay on an upward trend in 2021, adding that “you will continue to see innovative and unique ways to address driver pay.”
Can a truckload carrier fully switch its drivers from mileage pay to salary? For Ed Nagle, president and chief executive officer of Walbridge, Ohio-based Nagle Companies, the answer is yes. “We are an irregular-route carrier that runs a fair amount of multistop loads in the refrigerated sector,” which, he explains, is one of the least driver-friendly segments of the market.
In Nagle’s business, detention—primarily at consignees’ facilities—is a huge problem. Drivers might have had three to five stops per load but because of shippers missing their appointments and unloading delays, they were experiencing 15 to 20 hours a week of wasted time and excess detention, he says. Under the mileage pay structure, drivers earned a bonus over 2,000 miles a week—yet were penalized for delays not of their doing. “Drivers felt pressure to get those miles in even with the [excessive] detention. We were losing drivers, and the general mood among drivers was not the best,” he recalled.
Nagle made the decision in 2017 to move his drivers to salary pay—and hasn’t looked back. He switched to a model based on linehaul revenue per truck per week. “Most of our major costs were [relatively] fixed, so whether it was 250 miles or 450 miles, that truck had to generate a certain amount of revenue per day. It was on us [the management team] to convey that to our customers,” which also led to conversations on how to reduce excess detention.
Today, new drivers at Nagle start with a base salary of $1,400 a week and within six months, depending on performance, can earn an increase to $1,500 a week. They can also qualify for safety and fuel-efficiency bonuses of up to $4,400 per year.
Four years on, Nagle has no regrets about his decision. “More than anything else what our drivers love most about the salary is the financial predictability,” he says, noting that the move brings his company’s pay practices more in step with other industries. “What other professional has a 20% swing in their weekly paycheck based on mileage or when the paperwork was received?”
BUILDING A BASE
In addition to rethinking pay practices, carriers have had to get creative in their recruitment strategies, particularly when it comes to millennials. “It’s been challenging bringing new blood back into the truck driving industry,” says Dave Bates, senior vice president, operations for less-than-truckload (LTL) carrier Old Dominion Freight Line (ODFL). “Seems these younger kids don’t want the manual labor-type work. … They don’t like the look of driving a truck. They’d rather have a computer-based job.”
That hasn’t stopped Thomasville, North Carolina-based ODFL from doubling down on its in-house driving training schools to refresh and grow its driver workforce. The schools draw primarily from ODFL dock workers, who, if they express an interest and are a good cultural fit, are invited to attend the school. The program consists of classroom and behind-the-wheel instruction, leading to a commercial driver’s license exam, which, if passed, enables them to join the ranks of professional LTL drivers—with a significant increase in pay.
The company currently has about 150 students in training and another 100 candidates ready to start, Bates notes. In this market, Bates has found that to acquire new drivers, “we are basically going to have to build them ourselves.” He adds that for already-experienced driver applicants, “[knowing how to] drive a truck will get you in the door for an interview; the hard part is proving you have what it takes to be an ODFL driver and that you fit our culture. That’s the most important thing to us.”
ODFL and other LTL carriers have one recruiting advantage over their truckload counterparts in that the LTL model allows drivers to be home every night and sleep in their own bed, Bates notes. Yet it is still a physically and mentally challenging job, where drivers might bump 15 to 20 customer docks a day.
Bates says ODFL’s focus has been on ensuring competitive, market-based wages, increasing about 3.5%, on average, a year since 2009, as well as sweetening other parts of the total compensation package. “We try to do something to improve the package every year,” he says, noting that in 2020 that included adding two holidays and increasing the company contribution to employee 401(k) accounts.
He added that during the initial surge of Covid-19, the work environment became that much more challenging as shippers, fearing the virus’s spread, would not let drivers enter offices or use break rooms or bathroom facilities. In some cases, wait times also became extended, with drivers having to wait in line over six hours to make deliveries to some big-box retailers.
Over the intervening months, however, instances of drivers being denied basic amenities at shippers’ docks abated. Businesses mostly worked out the kinks of their Covid safety protocols, use of personal protective equipment (PPE) became widespread, and both shippers and drivers became more comfortable with the new environment of personal hygiene, masking, social distancing, and no-touch deliveries.
IT’S STILL ABOUT THE MONEY
John Luciani, chief operating officer for LTL solutions at West Chester, Pennsylvania-based truck line A. Duie Pyle, echoes the basic point being made consistently by many trucking executives. “The industry across the board has to find ways to increase driver pay. That’s one sure thing that will attract more [people] to the industry,” he says, noting that in addition to competitive wages and benefits, Pyle also provides a career path by developing some of its own drivers through its “driving academy.”
With turnover under 10%, A. Duie Pyle considers employee engagement and retention practices a function of its culture and one of its strong suits. Yearly adjustments to its compensation package help support strong new-hire rates as well. In addition to a market-competitive annual pay increase, the company last year shortened its LTL wage progression to top pay from two years to six months. “That’s especially helped with recruiting experienced drivers that worked at other carriers and were reluctant to walk away from top scale they were earning there,” he notes.
Luciani added as well that one sometimes overlooked factor in driver retention is the type of freight you haul. “It’s an opportunity cost” as well as an employee satisfaction factor, he says. “We focus as much on what we don’t put on the truck as what we do,” he adds, noting that the freight that’s the most difficult for the driver to handle is often the costliest to service as well. It’s a “quality of the work” issue that when properly managed, can ensure higher profitability and happier drivers.
At the end of the day, higher pay, respect for their skill and perseverance, and recognizing professional drivers for their value to a working economy will tip the scales. That also means that shippers will have to do their part by partnering with their carriers to eliminate detention time that results in money-costing delays.
PAYING THE “RIGHT PRICE”
Despite carriers’ efforts, the compensation issue continues to bedevil the industry. “Driver pay is still lower than it needs to be,” observes Jeremy Reymer, president of Driver Reach, which provides recruiting and compliance software to trucking firms, noting “they only have so much capacity to earn in a given day or week.”
Satish Jindel, president of research firm SJ Consulting Group, agrees. Asked about the trucking industry’s ongoing labor challenges, Jindel says the issue isn’t a shortage of drivers; it’s an issue of an industry’s “not paying the right price” to attract qualified drivers. “No one else in our society can really understand the quality-of-life issues these warriors on the road experience every day,” he says. “Every minute they have to be alert. No other job requires that level of concentration. If the industry paid what people are willing to drive for, we wouldn’t have a shortage.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."