When the pandemic hit, e-commerce exploded, flooding parcel networks with record volumes that have yet to ease. With carrier capacity already maxed out, what can shippers expect for the holiday peak season?
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Last March and April, parcel express carriers got a temporary reprieve. Volumes declined as the pandemic closed businesses, consumers sheltered in place, and those who could started working from home. Traditional business-to-business supply chain channels in which parcel shipments flowed from suppliers to retailers dried up. Canceled sailings sank ship calls into U.S. ports, driving double-digit declines in imports.
Yet consumers still had pantries to fill and refrigerators to stock, toilet paper and other essential goods to buy, prescriptions to refill, and back yards to be spruced up—not to mention a variety of home-improvement projects on their to-do lists.
And with that, consumers went online with a vengeance. Parcel carriers had barely caught their breath when May, June, and July saw e-commerce explode, residential parcel deliveries ramp up to record levels, network capacity quickly become constrained, and an early, pandemic-induced peak season emerge through the summer and into the fall.
“It is the best [market for parcel carriers] I have seen in 30 years,” observes Satish Jindel, president of Pittsburgh, Pennsylvania-based ShipMatrix Inc., a subsidiary of Jindel’s SJ Consulting Group that helps shippers leverage shipping technology and data to reduce parcel-shipping costs and improve service. “It’s firing on all cylinders. [Parcel carriers] can tell the customer ‘Take it or leave it. … I just don’t have the capacity to handle [more volume].’”
The pandemic-induced e-commerce surge “has pushed carrier capacity to the brink,” says Meg Duncan, director of strategic sourcing for third-party logistics service provider (3PL) Koch Logistics, based in Minneapolis. “And it’s not letting up.” She notes that one of her parcel carriers was hiring 500 drivers a week in the Los Angeles market just to keep up. “In certain markets, [parcel carriers] are just under water. It’s kind of like the Wild West.”
Duncan’s company provides businesses with logistics planning and transportation management services supporting store operations, such as buildouts and remodels. When the pandemic hit, a lot of that work was put on hold. As businesses brought projects back online, the timing coincided with the surge in consumer e-commerce activity. The result was an almost immediate capacity crisis in the parcel and even traditional freight markets.
RISING DEMAND PUSHES UP COSTS
And it’s all exacerbated by Amazon’s continued emphasis on free shipping to Prime customers. “Freight is not free,” observes Duncan, who adds that consumers should find a balance between online ordering and keeping local businesses a viable choice. “Once we get through this, do people go back to their traditional shopping patterns with local stores?” she asks. “If not, what does that mean for freight and shipping [capacity]?”
Amazon certainly is not standing still and is taking matters more and more into its own hands to ensure it has sufficient delivery capacity to prevent delays. It’s been reported that the company is initially establishing some 1,000 new, smaller delivery hubs in cities across the nation, designed to cut the last-mile “stem time” (the time that elapses from when a driver leaves the terminal until the driver makes the first delivery) by placing hubs closer to suburban delivery points. Those hubs could grow to as many as 1,500. The strategy also provides more support infrastructure for Amazon’s continued push into same-day delivery for Prime customers.
One fact is unequivocal: Parcel shipping costs are going up. UPS, FedEx, and the U.S. Postal Service all have announced rate increases and early-season, pandemic-induced surcharges—which took effect during the summer ahead of the traditional peak season. In some cases, additional surcharges for large-volume shippers have been imposed as well. And some markets have become so capacity constrained that the major parcel carriers are not taking new business or accepting additional volume that’s outside of capacity contractually promised to a shipper.
It’s a convergence of surging pandemic-induced e-commerce ordering coupled with traditional peak season volumes, collectively driving a “super peak” of parcel volume and costs. And still to come is the impact of already-announced Jan. 1 rate increases.
BRACING FOR THE “SUPER PEAK”
The industry is navigating through unprecedented times, notes Ryan Kelly, vice president of global e-commerce marketing for FedEx. “The growth we expected … over the next several years” has happened in a matter of months, he says of the surge in e-commerce–driven parcels. “We’ve been seeing peak-level volumes since March, and we expect that to continue” through the peak holiday season. “It will be unlike any peak we have seen in our company’s history,” he says.
Among the initiatives Kelly says FedEx has implemented to help manage the surge and maintain service consistency has been continued investment in technology at multiple levels, going to seven-day-a-week residential deliveries, building out and optimizing capacity in FedEx Ground’s network and field operations, and having FedEx Ground do last-mile day-definite delivery of certain residential FedEx Express packages.
It’s a time when shippers are challenged as never before to plan effectively, negotiate smartly, secure capacity in advance, and do all they can to mitigate an ever-increasing shipping-cost hit to the bottom line—while making sure goods get delivered.
“My advice to shippers is to leverage a 3PL that can position your products in multiple markets and ensure your inventory is accessible from multiple ship points,” recommends Ryan Singerline, senior director of customer logistics for Miami-based Ryder. Singerline adds that, with e-commerce fulfillment centers in Pennsylvania, Texas, and California, Ryder has “the ability to reach 99% of the U.S. within two days.”
MOVING TARGET
At the same time, it’s becoming clear that the market itself is in flux. A survey done by UPS subsidiary Ware2Go helps to illustrate the evolving market. The study, which was conducted among 250 merchants in August, found that 77% had changed their selling strategies in response to Covid-19, with 35% launching an online store for the first time. That shift to direct-to-consumer e-commerce channels also had repercussions for respondents’ order fulfillment operations, leading many to expand their delivery options, the study showed. Among the findings:
25% changed their mix and started selling new products
22% opened a new sales channel
56% saw an increase in new customers over the past six months
56% began offering no-contact delivery
34% added two-day shipping guarantees.
“The current situation requires merchants to prepare for a holiday season where historical trends are not as relevant,” Steve Denton, Ware2Go’s chief executive officer, said in a statement announcing the survey results. “Today’s market … requires merchants to leverage a flexible supply chain as a strategic asset for commerce.”
Josh Dinneen is senior vice president at Vienna, Virginia-based LaserShip, which provides primarily e-commerce residential parcel delivery services, operating a network of 60 service locations and four hubs covering 20 states across the Eastern Seaboard and through the Midwest. He notes that an interesting finding from a LaserShip survey of 1,000 consumers was the rapid uptake of e-commerce among baby boomers, nearly half (47%) of whom plan to continue their online buying after the pandemic. Dinneen cites that as a clear indication that the move from “offline to online channels certainly will stay. It’s sustainable,” he says.
Dinneen cautions, however, that “the holiday season will be tough … nothing like we have ever seen before.” He believes the current capacity constraints in the parcel market are enduring and will take 12 months to flush out.
Some shippers, he says, didn’t anticipate the capacity crunch and are now scrambling for capacity at any cost. “I had a good-sized brick-and-mortar retailer contact me [recently],” he recalls. “He asked if we had capacity for November and December. Unfortunately, my response was ‘Sorry, we do not.’ He then asked, ‘Was there any amount of money that would change that—tell me what I have to pay.’ He was dead serious.” Dinneen has been telling new customers that they can reserve now, but LaserShip will not be able to bring them on board until January.
BEYOND PARCEL CARRIERS
The capacity crunch is driving retailers to explore alternatives to traditional parcel carriers. Some retailers are more aggressively promoting their BOPIS (buy online/pick up in store) services as a kind of self-serve delivery. That’s an option for consumers who live or work in close proximity to a brick-and-mortar store, where the order is filled locally and staged for pickup. Retailers are encouraging this by offering discounts on future purchases.
It’s also been a boon to “crowdsourced” delivery firms—those who sign up people part-time to make parcel deliveries. One of the more established players in this field is same-day delivery provider Roadie, based in Atlanta. Roadie’s “on the way” model taps drivers already on the road in their personal vehicles and diverts them to a nearby store for pickup. The drivers typically deliver orders within hours.
Roadie’s use by retailers has surged with the pandemic. From February through April, Roadie’s large retail customers saw increases in weekly same-day deliveries ranging from 151% to 1,456%. In that same period, the number of new store locations launching Roadie’s same-day service went up by anywhere from 110% to 365%. One client, Tractor Supply Co., in 30 days went from piloting Roadie at 400 stores to a full nationwide rollout across the home-improvement retailer’s entire network of 1,863 stores.
“The environment just gets more and more unusual,” notes Marc Gorlin, chief executive officer of Roadie, which counts among its customers The Home Depot, Advance Auto Parts, Nothing Bundt Cakes, and Delta Airlines. “As demand rises, parcel networks have to tack on surcharges and price hikes to prioritize demand. It’s a story that plays out every peak season, and the pandemic brought it on early this year.”
As long as shippers look to large parcel carriers’ fixed-asset solution, it’s a scenario that inevitably will repeat itself, he believes. Roadie’s “on-the-way” driver fleet, by contrast, “flexes dynamically based on the needs of the customer. By tapping into resources already on the road, we embrace a just-in-time delivery model that has the same or better reliability and speed than fixed-asset networks,” Gorlin explains.
The strategies that enabled businesses to stay above water during the pandemic “are going to strengthen and position them for success” through 2020 and into the new year, he believes. “Consumers are a long way from returning to their previous shopping habits, if they ever do,” Gorlin concludes. “Once you know how easy it is to get something delivered, why risk the store?”
Autonomous forklift maker Cyngn is deploying its DriveMod Tugger model at COATS Company, the largest full-line wheel service equipment manufacturer in North America, the companies said today.
By delivering the self-driving tuggers to COATS’ 150,000+ square foot manufacturing facility in La Vergne, Tennessee, Cyngn said it would enable COATS to enhance efficiency by automating the delivery of wheel service components from its production lines.
“Cyngn’s self-driving tugger was the perfect solution to support our strategy of advancing automation and incorporating scalable technology seamlessly into our operations,” Steve Bergmeyer, Continuous Improvement and Quality Manager at COATS, said in a release. “With its high load capacity, we can concentrate on increasing our ability to manage heavier components and bulk orders, driving greater efficiency, reducing costs, and accelerating delivery timelines.”
Terms of the deal were not disclosed, but it follows another deployment of DriveMod Tuggers with electric automaker Rivian earlier this year.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
The “2024 Year in Review” report lists the various transportation delays, freight volume restrictions, and infrastructure repair costs of a long string of events. Those disruptions include labor strikes at Canadian ports and postal sites, the U.S. East and Gulf coast port strike; hurricanes Helene, Francine, and Milton; the Francis Scott key Bridge collapse in Baltimore Harbor; the CrowdStrike cyber attack; and Red Sea missile attacks on passing cargo ships.
“While 2024 was characterized by frequent and overlapping disruptions that exposed many supply chain vulnerabilities, it was also a year of resilience,” the Project44 report said. “From labor strikes and natural disasters to geopolitical tensions, each event served as a critical learning opportunity, underscoring the necessity for robust contingency planning, effective labor relations, and durable infrastructure. As supply chains continue to evolve, the lessons learned this past year highlight the increased importance of proactive measures and collaborative efforts. These strategies are essential to fostering stability and adaptability in a world where unpredictability is becoming the norm.”
In addition to tallying the supply chain impact of those events, the report also made four broad predictions for trends in 2025 that may affect logistics operations. In Project44’s analysis, they include:
More technology and automation will be introduced into supply chains, particularly ports. This will help make operations more efficient but also increase the risk of cybersecurity attacks and service interruptions due to glitches and bugs. This could also add tensions among the labor pool and unions, who do not want jobs to be replaced with automation.
The new administration in the United States introduces a lot of uncertainty, with talks of major tariffs for numerous countries as well as talks of US freight getting preferential treatment through the Panama Canal. If these things do come to fruition, expect to see shifts in global trade patterns and sourcing.
Natural disasters will continue to become more frequent and more severe, as exhibited by the wildfires in Los Angeles and the winter storms throughout the southern states in the U.S. As a result, expect companies to invest more heavily in sustainability to mitigate climate change.
The peace treaty announced on Wednesday between Isael and Hamas in the Middle East could support increased freight volumes returning to the Suez Canal as political crisis in the area are resolved.
The French transportation visibility provider Shippeo today said it has raised $30 million in financial backing, saying the money will support its accelerated expansion across North America and APAC, while driving enhancements to its “Real-Time Transportation Visibility Platform” product.
The funding round was led by Woven Capital, Toyota’s growth fund, with participation from existing investors: Battery Ventures, Partech, NGP Capital, Bpifrance Digital Venture, LFX Venture Partners, Shift4Good and Yamaha Motor Ventures. With this round, Shippeo’s total funding exceeds $140 million.
Shippeo says it offers real-time shipment tracking across all transport modes, helping companies create sustainable, resilient supply chains. Its platform enables users to reduce logistics-related carbon emissions by making informed trade-offs between modes and carriers based on carbon footprint data.
"Global supply chains are facing unprecedented complexity, and real-time transport visibility is essential for building resilience” Prashant Bothra, Principal at Woven Capital, who is joining the Shippeo board, said in a release. “Shippeo’s platform empowers businesses to proactively address disruptions by transforming fragmented operations into streamlined, data-driven processes across all transport modes, offering precise tracking and predictive ETAs at scale—capabilities that would be resource-intensive to develop in-house. We are excited to support Shippeo’s journey to accelerate digitization while enhancing cost efficiency, planning accuracy, and customer experience across the supply chain.”
Donald Trump has been clear that he plans to hit the ground running after his inauguration on January 20, launching ambitious plans that could have significant repercussions for global supply chains.
As Mark Baxa, CSCMP president and CEO, says in the executive forward to the white paper, the incoming Trump Administration and a majority Republican congress are “poised to reshape trade policies, regulatory frameworks, and the very fabric of how we approach global commerce.”
The paper is written by import/export expert Thomas Cook, managing director for Blue Tiger International, a U.S.-based supply chain management consulting company that focuses on international trade. Cook is the former CEO of American River International in New York and Apex Global Logistics Supply Chain Operation in Los Angeles and has written 19 books on global trade.
In the paper, Cook, of course, takes a close look at tariff implications and new trade deals, emphasizing that Trump will seek revisions that will favor U.S. businesses and encourage manufacturing to return to the U.S. The paper, however, also looks beyond global trade to addresses topics such as Trump’s tougher stance on immigration and the possibility of mass deportations, greater support of Israel in the Middle East, proposals for increased energy production and mining, and intent to end the war in the Ukraine.
In general, Cook believes that many of the administration’s new policies will be beneficial to the overall economy. He does warn, however, that some policies will be disruptive and add risk and cost to global supply chains.
In light of those risks and possible disruptions, Cook’s paper offers 14 recommendations. Some of which include:
Create a team responsible for studying the changes Trump will introduce when he takes office;
Attend trade shows and make connections with vendors, suppliers, and service providers who can help you navigate those changes;
Consider becoming C-TPAT (Customs-Trade Partnership Against Terrorism) certified to help mitigate potential import/export issues;
Adopt a risk management mindset and shift from focusing on lowest cost to best value for your spend;
Increase collaboration with internal and external partners;
Expect warehousing costs to rise in the short term as companies look to bring in foreign-made goods ahead of tariffs;
Expect greater scrutiny from U.S. Customs and Border Patrol of origin statements for imports in recognition of attempts by some Chinese manufacturers to evade U.S. import policies;
Reduce dependency on China for sourcing; and
Consider manufacturing and/or sourcing in the United States.
Cook advises readers to expect a loosening up of regulations and a reduction in government under Trump. He warns that while some world leaders will look to work with Trump, others will take more of a defiant stance. As a result, companies should expect to see retaliatory tariffs and duties on exports.
Cook concludes by offering advice to the incoming administration, including being sensitive to the effect retaliatory tariffs can have on American exports, working on federal debt reduction, and considering promoting free trade zones. He also proposes an ambitious water works program through the Army Corps of Engineers.