Truckers answer the bell to keep the economy moving during pandemic
Essential freight needed delivery. Challenges and obstacles arose from all sides. Trucking operators responded with quiet determination—and the formidable dedication of selfless drivers—to keep goods flowing.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Motor carriers have been whipsawed by the pandemic. Yet through perseverance, grit, and savvy, they have managed to keep the trucks running and employees safe, making essential deliveries to support millions of stay-at-home families and an economy struggling to find new footing.
Dave Bates, senior vice president of operations for Thomasville, North Carolina-based Old Dominion Freight Line (ODFL), has dealt with hurricanes, floods, tornadoes, strikes, recessions, and numerous other disruptions during his 33 years in the trucking industry. “This is by far the most challenging environment we have ever had to operate in,” he observes.
The less-than-truckload (LTL) carrier saw an immediate 20% drop in shipments when the pandemic hit in late March and raged across the country in April. May saw a nearly 17% drop, he notes. Some segments of the business fell off a cliff, while others rebounded relatively quickly. “We are heavy into food supplies and medical products as part of our normal [mix]. That picked up for us,” Bates recalls. “It was the [small business] mom-and-pop type freight where we saw it dry up because they were not able to be open.”
With the onset of the pandemic and its initial impact on volumes, ODFL, which on average handles some 120,000 LTL shipments daily, made an immediate decision to right-size its workforce. The company in April furloughed about 15% of its employees, in three phases, for 90 days—and kept their health benefits intact. “We knew at the beginning of the pandemic [the impact on the business] was not going to last long,” Bates notes. “We wanted them back, and we knew [conditions would change and] we were going to need them back at some point.”
Through it all, service levels remained consistent across ODFL’s network of 238 service centers, which, Bates says, is a testament to ODFL’s nonunion workforce. “None of this would be possible without our employees stepping up and doing what was needed. I could not be prouder of our team and what they’ve done to get us through,” he says, adding, “I hope we never have to go through this again.”
TURNING THE BUSINESS ON ITS HEAD
At Richmond, Virginia-based Estes Express Lines, a purposeful shift several years ago to increase its presence in the burgeoning e-commerce, omnichannel, and last-mile segments helped blunt the downside business impact of the pandemic, says Pat Martin, vice president of corporate sales and strategic planning.
“Delivering [e-commerce purchases] last-mile to homes and helping businesses [and fulfillment centers] restock, that’s what’s driving the market right now,” he notes. Consumers relegated to being at home have doubled down on projects, ordering “everything from basketball hoops to hot tubs, pool and yard supplies, and patio furniture—anything to fix up the house.”
Traditional business expectations and operating assumptions have been turned on their head. “Parts of the economy have never been better, and other parts have never been worse,” Martin notes. “The market is simply crazy right now; it just depends on what your mix of business is.” While Estes saw business fall off in April and May, June and July have seen a recovery, to the point where the company has begun aggressively managing capacity. “We’re not bringing on a lot of new business right now; [we’re focused on] taking care of our existing book of business,” he says.
ALL HANDS ON DECK
For Memphis, Tennessee-based FedEx Freight, at the outset of the pandemic, figuring out who was closed and who could still accept deliveries became an immediate challenge, recalls Lance Moll, senior vice president of operations. “We called 24,000 customers prior to attempting delivery to confirm whether or not they were open,” he says.
It was a critical time where essential freight still had to be delivered where it was most needed. The company responded with an “all hands on deck” approach, proactively reaching out to shippers to confirm operating hours and set specific pickup and dropoff times. Drivers were equipped with protective gear. Cleaning and disinfecting routines were implemented for offices and trucks. Protocols were adopted to limit close contact between drivers and shippers. Signature requirements were suspended to help maintain proper social distancing.
At the same time, exploding e-commerce volumes accelerated use of the company’s FedEx Freight Direct service, which provides home delivery of heavy, bulky items, such as fitness gear, outdoor furniture, and sewing cabinets. The service, which had been growing at a decent clip prior to the pandemic, really took off as homebound consumers began ordering more oversized items from online retailers. “The pandemic continues to drive unprecedented volumes, and we have managed our linehaul model to align with current demand,” Moll notes.
AGILITY TO THE FOREFRONT
With market disruption and a clouded view of the future, fleets are placing a premium on flexibility and agility. One example is St. Louis-based CPC Logistics, which provides CDL (commercial driver’s license)-qualified drivers to private fleets and other dedicated needs. It is one “leg” of a three-legged trucking operations stool: CPC manages all aspects of driver recruiting and deployment, the manufacturing or retailing business (such as a pharmacy, automotive aftermarket, or consumer products concern) does network and route planning, and a third party provides the rolling-stock equipment and maintenance.
This “unbundled dedicated” model flexed with the pandemic, such that “we were able to move drivers from one area or customer to another who saw higher demand and needed more capacity,” notes Dan Most, CPC Logistics’ vice president of safety and operations. “That met the customer’s volume need while making sure the driver had the opportunity to work and continue earning a paycheck.” CPC Logistics has about 3,000 full-time drivers assigned to its clients.
TUNING IN TO DRIVERS
On the truckload side of the business, carriers report a similar story. Freight disappeared in late March and early April, then began a slow but determined rebound. “People are refocused. There’s hardly any inventory,” notes Greg Orr, executive vice president of U.S. truckload for Canada-based trucking conglomerate TFI International. “A lot of catch-up is happening with supply chains right now.”
Orr’s management portfolio includes the operations of TFI truckload subsidiaries CFI and Transport America. He’s observed that currently, some 65% of their customers are seeing solid, steady volumes. The other 35% “are now trying to come out of [the pandemic], rebuild inventories, and win back customer confidence,” he says.
His biggest concern has been drivers and how the loss of personal interaction brought on by Covid-19–related distancing protocols is affecting them. “They’re vital to the country,” Orr stresses. And while they are professionals and, in his view, clearly committed to what they do, “protecting them and being super-attuned to their needs and concerns has never been more important. Last week, I was out in the yard [at CFI’s Joplin, Missouri, office] and had no less than a half-dozen drivers walk up to me and want to talk. They’re out on the road seven to 10 days [at a time], and they miss that personal connection, seeing a friendly face.”
At the end of the day, “the pandemic has placed focus on what our individual actions mean not only to our own safety but to the safety of others around us as well,” comments Darren Hawkins, president and chief executive officer of LTL carrier YRC Worldwide. “We have entered an era where, more than ever, personal responsibility [for safety] is front and center.”
Concludes Hawkins: “The collective power of a society that is more aware of its surroundings, more prepared to act safely, and committed to acting in the best and safest interest of everyone is the promise of a better future for us all.”
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."