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ABB recycling program refurbishes aging robots

Sending old bots to rehab can add new capabilities like simulation, collaboration, Swiss robot vendor says.

ABB rehabs robots

Industrial robotics vendor ABB is offering to buy inactive or legacy robots from users and refurbish them, saying the program can reduce maintenance costs and maximize return on investment for users.

Under the terms of its buy-back service, Zurich, Switzerland-based ABB will recycle or remanufacture the old bots, ensuring that they avoid being scrapped when their lifetimes could be extended, the company said.


Among other models, ABB provides robots that perform packaging, vertical packing, and high-speed, high-variation sorting and on-demand order picking in logistics and e-commerce fulfillment centers. The company has also partnered with artificial intelligence (AI) provider Covariant and with logistics systems supplier Knapp to accelerate the deployment of robotic stations to customers seeking automated material handling applications.

While such robots were once considered cutting-edge by definition, they have now become so mainstream that they can be re-sold and rehabilitated in an approach similar to the market for second-hand cars. In fact, ABB’s program is not new: over the last 25 years, the company has refurbished and upgraded “thousands” of previously owned robots, as well as peripheral equipment such as controllers and manipulators, returning the equipment to “like-new” conditions, ABB says.

“Unlike third-party refurbishes who only fix faulty parts, we completely remanufacture our robots using original ABB design plans, specifications and dimensional data. This guarantees that the robots offer the same levels of quality, performance, durability, and safety as a new ABB robot,” Jan Borsky, sales manager of ABB’s Global Remanufacture & Workshop Repair Centers, said in a release. “We have one of the largest inventories of pre-owned and reconditioned robots across the world, with 400 robots of various types in stock for sale, and currently the demand for second life robots is so high that we have more than one robot leaving our Ostrava facility every working day.”

ABB’s network of global remanufacturing facilities includes centers in Ostrava in the Czech Republic, Auburn Hills in Michigan, and Shanghai in China, as well as local remanufacturing service centers in Brazil, Mexico, Germany, and Vietnam. 

As well as refurbishing the robots, ABB can also upgrade most models, adding the latest controller to unlock new functionalities such as ABB Ability Connected services or the latest version of RobotStudio, the company’s simulation and offline programming software. Upgrades can also enable collaborative robotics, with the company’s SafeMove software equipping robots to work alongside operators without the need for extensive guarding.

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Logistics gives back: February 2025

Here's our monthly roundup of some of the charitable works and donations by companies in the material handling and logistics space.

  • For the sixth consecutive year, dedicated contract carriage and freight management services provider Transervice Logistics Inc. collected books, CDs, DVDs, and magazines for Book Fairies, a nonprofit book donation organization in the New York Tri-State area. Transervice employees broke their own in-house record last year by donating 13 boxes of print and video assets to children in under-resourced communities on Long Island and the five boroughs of New York City.
  • Logistics real estate investment and development firm Dermody Properties has recognized eight community organizations in markets where it operates with its 2024 Annual Thanksgiving Capstone awards. The organizations, which included food banks and disaster relief agencies, received a combined $85,000 in awards ranging from $5,000 to $25,000.
  • Prime Inc. truck driver Dee Sova has donated $5,000 to Harmony House, an organization that provides shelter and support services to domestic violence survivors in Springfield, Missouri. The donation follows Sova's selection as the 2024 recipient of the Trucking Cares Foundation's John Lex Premier Achievement Award, which was accompanied by a $5,000 check to be given in her name to a charity of her choice.
  • Employees of dedicated contract carrier Lily Transportation donated dog food and supplies to a local animal shelter at a holiday event held at the company's Fort Worth, Texas, location. The event, which benefited City of Saginaw (Texas) Animal Services, was coordinated by "Lily Paws," a dedicated committee within Lily Transportation that focuses on improving the lives of shelter dogs nationwide.
  • Freight transportation conglomerate Averitt has continued its support of military service members by participating in the "10,000 for the Troops" card collection program organized by radio station New Country 96.3 KSCS in Dallas/Fort Worth. In 2024, Averitt associates collected and shipped more than 18,000 holiday cards to troops overseas. Contributions included cards from 17 different Averitt facilities, primarily in Texas, along with 4,000 cards from the company's corporate office in Cookeville, Tennessee.

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