Parcel express: What will the “new normal” look like?
From skyrocketing demand for same-day delivery to enhanced safety protocols, Covid-19 has seriously upended parcel carriers’ operations. Now, carriers and their customers are trying to figure out how much of the change will stick.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Covid-19 has shocked the parcel express world. As the pandemic slowly subsides and businesses begin to reopen, albeit in phases with some restrictions, parcel carriers and their customers are all trying to figure out the path forward.
What will the “new normal” look like? How has the pandemic changed parcel network operations—and the mix of business that flows through them? How quickly will consumers reopen their wallets? How many of the thousands of small businesses served will reopen—and what of those that do not?
It is a complex question for which parcel carriers, shippers, and analysts all are searching for answers. Several things are certain. Parcel carriers are an essential business. They have made herculean efforts to adapt and respond to the pandemic. They continue to make critical deliveries of essential goods in an economy that has undergone unprecedented disruption. And no one has a crystal ball shedding any reliable light on what the future has in store.
For virtually all parcel express operators, resilience in the face of seemingly overwhelming challenge, a priority on keeping employees and customers safe, and a focus on the block and tackle of the business have been the emphasis.
“The needs of our customers change and change quickly, and if you’re going to be a player in that, you have to be able to change with them,” says UPS' David Abney.
“We’re still delivering. We still have planes in the air, and we still have trucks on the road,” says Ryan Kelly, vice president of global e-commerce marketing for Memphis, Tennessee-based FedEx. “Safety is our top priority” for the company’s 475,000 employees, he notes. “The work they do is an essential service that helps ensure communities and businesses, including health-care organizations, as well as consumers have the critical goods they need.”
David Abney, chief executive officer of Atlanta-based UPS, emphasized a similar focus in the company’s first-quarter earnings call. “First is you’ve got to take care of your people and make sure not only that you’re doing the right things, but also that you’re communicating and making sure people realize [we’re] … a critical infrastructure business,” he said. “One thing that we have learned … is that the needs of our customers change and change quickly, and if you’re going to be a player in that, you have to be able to change with them. So, we’ve had to be very dynamic in our approach and listen.” [Editor’s note: On June 1, Abney retired as UPS CEO after a 46-year career with the company that started as a package handler in Mississippi. He’s succeeded by former Home Depot CFO Carol Tomé, who has been a UPS board member since 2003.]
PIVOTING ON A DIME
“Building strong relationships in the good times pays off in the bad times,” notes John Janson of apparel distributor SanMar.
Shippers as well are facing challenges they’ve never dealt with before. John Janson is director of global logistics for Issaquah, Washington-based SanMar, one of the nation’s largest manufacturers and distributors of customized apparel and accessories. Multiple clients have canceled gatherings and events, impacting sales of SanMar’s traditional hats, T-shirts, and other custom-logoed apparel. In response, the company has pivoted “from making T-shirts and launched into production of masks, gowns, and scrubs,” Janson notes.
For Janson, the pandemic’s disruption has required adjustments. With social distancing came the question of “how do we work so there’s the least amount of physical interaction [with drivers], get their paperwork signed, and [get them] in and out of our facilities as fast as possible,” he notes.
He continues to see his carriers as a vital extension of the customer experience. “Customers develop a personal relationship with their driver who comes into their business every day. It’s a key factor in [which parcel carrier] they use. It will be interesting to see how this relationship evolves in the ‘new normal.’ Will it become more sterile? I hope not, but I think there will be some adjustment.”
One key lesson that the pandemic has reinforced for Janson is the enduring value of a shipper’s relationship with the carrier. “It’s more important than ever. Building strong relationships in the good times pays off in the bad times,” he notes.
As volumes have plummeted, the dropoff has challenged SanMar’s ability to live up to its contractual volume commitments with carriers. As a result, “we are working with our core providers and saying, ‘Let’s hit the pause button’ and see what comes out the other end,” Janson says. “You don’t get that [support] unless you have invested the time and energy to build those relationships in the first place.”
EMBRACING THE CROWD (SOURCE)
The pandemic also has shined a bright light on new and emerging players in the parcel express market, notably those that are deploying “crowdsourced” networks of drivers with sophisticated, mobile-based technologies.
One of those is Atlanta-based Roadie. Considered the nation’s first “on-the-way” delivery service, Roadie’s model utilizes unused capacity in passenger vehicles already on the road and headed in the right direction to make regional and last-mile same-day deliveries. Roadie says it has 150,000 “verified” drivers in the U.S. capable of reaching 89% of U.S. households.
“People used to see [same-day] delivery as a convenience or luxury, but now it’s [become] a requirement if you care about your family’s health,” notes Marc Gorlin, Roadie’s founder and chief executive officer. March, April, and May saw Roadie’s volumes explode “off the charts, across the platform. And it happened overnight,” he says.
Gorlin and others are convinced that the pandemic dramatically accelerated consumer use—and comfort with—e-commerce and online ordering of just about everything. It’s a shift in buying behavior for which Amazon has been laying the groundwork for several years. He adds that the crisis has highlighted the foresight of retailers who incorporated same-day delivery into their online options early on.
“The retailers we are working with have opened up additional delivery capacity at warp speed,” he says. At the same time, those who already had e-commerce sites are adding more products to their online menus and enabling delivery to more locations. He cites as an example farm supply retailer Tractor Supply Co., which last month began offering same-day delivery using Roadie from its entire network of 1,863 stores. The Home Depot is another major retailer that for more than a year has offered its customers same-day delivery via Roadie.
Gorlin notes that same-day home delivery is not entirely new; it’s just been reimagined through the lens of e-commerce and mobile smartphone technology. “In the old times, we used to get visits from the milk man, the egg man, and the bread man, who all delivered to our front porch,” he recalls. “So, in some ways, interest in [home delivery of consumer staples] is like a return to the past.”
ADJUSTING FOR THE RE-MIX
Covid-19 has driven significant increases in e-commerce–generated traffic for both FedEx and UPS. At the same time, more expensive business-to-consumer home deliveries have skyrocketed, while business-to-business volumes declined precipitously.
UPS’s first-quarter 2020 e-commerce shipments were up 19%, noted Brian Newman, UPS’s CFO, in the company’s earnings call. Business-to-consumer deliveries by quarter’s end approached nearly 70% of U.S. deliveries, while commercial deliveries turned negative. The overall result was a 10% increase in total miles driven and a 15% increase in average daily stops.
UPS Chief Sales and Solutions Officer Kate Gutmann added that during the pandemic, “fulfillment has really taken off … especially with small and medium-sized businesses that didn’t have fulfillment options and did need to pivot; we’ve seen a really big uptick there.” UPS also noted in its earnings call that it was reducing capital expenditures for 2020 by $1 billion.
FedEx’s Ryan Kelly says businesses that experimented with curbside pickup and “buy online/pick up in store” during the pandemic should consider offering those services permanently.
FedEx as well has seen a significant increase in e-commerce shipments and expects the trend to continue. FedEx’s Kelly says he believes the industry is experiencing what likely will be an irreversible shift in consumer behavior favoring online ordering, citing a survey by research firm First Insight.
That survey “showed that only about half of consumers felt safe or very safe shopping in grocery stores, drug stores, and big-box retailers, and much less safe with other store formats,” Kelly said. “Fearful shoppers equal more online shopping. But there is no one single-channel shopper. And it takes at least 60 days of good experiences to permanently change habits. Time will tell how much consumer behavior changes,” he notes.
Going forward, Kelly recommends that businesses that experimented with curbside pickup and “buy online/pick up in store” (BOPIS) service during the pandemic consider making those permanent additions to their customer-service mix. Contactless payment methods will become more important as well. And if a business only self-fulfills, it should consider complementing its supply chain with a third-party provider in key geographic areas to build backup capacity and resiliency, improve transit times, and reduce costs.
IT’S ALL ABOUT THE CONSUMER
The speed and intensity with which the economy rebounds and where, and the rate at which unemployment decreases will dictate how quickly consumer spending recovers and how rapidly shoppers return to brick-and-mortar stores.
“My view is that the impact of the pandemic response [by government] is going to be many times greater and longer than with 9/11 or the 2009 recession,” observes Satish Jindel, principal of research and analytics firm SJ Consulting and Associates, based in Pittsburgh. “What’s different this time is that [Covid-19] has instilled a sense of fear in the hearts and minds of the general public. If you are careless, you can die from this,” he says.
Transportation firms can expect an uneven recovery, Jindel believes, the result of a ripple effect as industries, whether manufacturing, electronics, retail, consumer, electronics, wholesale, agricultural, or other industrial segments, all recover at different paces.
Some businesses will change forever, and some will never come back. “This is a long, enduring trend that will take a while to play out,” Jindel says. For instance, work-at-home employee arrangements may find more traction as businesses have learned how to manage and operate remotely. However, he warns that home-based workers should not get too comfortable. Employees working from home “should be reminded that if their work can be done from home in your town, then it can be done by someone at home in another, lower-cost part of the country or for that matter in Romania, the Philippines, or India at an even lower cost,” he notes. “That will change the mindset of people pushing to work from home. There are benefits to a company from employees coming together at the office.”
A TECHNOLOGY WAKEUP CALL
TMSs that easily interface with warehousing and e-commerce systems are in high demand, says Bart De Muynck of Gartner Inc.
Technology necessarily will play a critical role as well, helping all freight transportation firms adapt and adjust to whatever the “new normal” ends up being. For some, the current situation has been a technology “wakeup call,” says Bart De Muynck, research vice president, transportation technology for research firm Gartner Inc.
Transportation management systems that can easily interface with warehousing and e-commerce ordering and fulfillment systems—and particularly, help with digitization of freight-tendering practices—are in high demand. “I have never heard so many companies come to us and ask about electronic bills of lading,” shares De Muynck.
Volatility in demand, delivery patterns, freight mix, capacity, pricing, and service levels as well as the impact of social distancing all are stressing the effectiveness of the technologies currently deployed by both shippers and parcel carriers. And it’s uncovering gaps that need to be filled, De Muynck observes.
“Now, truckers don’t want to come out of their trucks or touch paper, so that is creating a new need for a different process, one where technology plays an even larger role,” he notes. These trends and behaviors “won’t completely reverse when we come out of the pandemic. And that means we will have to have better, easier-to-use technology” that is mobile-based, intuitive, and easier to install and implement.
The message for shippers and carriers: Prepare for more investment in newer technology to keep up. “It will be an interesting time for parcel carriers, domestic retailers, and transportation technology firms,” De Muynck says, citing three keys to success: 1) effectively handling increasing volumes, 2) providing the best end-to-end customer experience, and 3) lowering costs to stay competitive.
“E-commerce volumes will only continue to grow in the double digits. But there needs to be more collaboration in the future between [retailers, carriers, and technology] market players,” he advises. “With this growth, there is enough pie to go around for everyone.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."