Private fleets and dedicated operations: A wider window of opportunity?
The desire for reliable, high-quality service has long been the basis of private carriage’s appeal. Pandemic-fueled disruptions and widespread market uncertainty will only up the ante.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
For the trucking industry, the Covid-19 pandemic has brought into stark relief something that businesses have recognized for some time and everyday citizens are now starting to truly appreciate: Trucking is the foundation of not just the economy, but of virtually every product consumers rely upon to maintain their daily lives.
The past two months have presented unprecedented challenges. What were carefully planned and optimized distribution networks have been thrown into disarray. Some markets, such as “essential” grocery, consumer staples, health care, and medical goods, are bursting at the seams with freight. Other segments, such as the more traditional less-than-truckload (LTL) and truckload shipments generated by small-business commercial, retail, industrial, and manufacturing operations, have disappeared as these businesses have gone dark and workers sent home under shelter-in-place mandates.
The good news: Truck drivers are being widely lauded for their courage, perseverance, and professionalism, braving difficult and sometimes dangerous conditions to deliver critically needed goods. Seldom in history has the importance of trucking to America’s financial and physical well-being been demonstrated so clearly, particularly since some 71% of all freight tonnage moves in the back of a truck, according to the American Trucking Associations.
And while the majority of these volumes move on commercial, for-hire LTL, and full-truckload carriers, one outcome of the market’s pandemic-fueled disruption has been rising interest in:
Purpose-designed dedicated operations, where truckload carriers assign a set of assets (trucks and drivers) and operate a “mini” network exclusively on behalf of that specific shipper, and
Private fleet operations, running within a larger non-trucking organization and providing secure, predictable product velocity and flow for some of the nation’s biggest enterprises.
These fleet options are finding a growing window of opportunity as shippers scramble to lock in reliable capacity, operational consistency, and high-quality service—and to secure protection against dramatic supply/demand swings in the market.
LOCKING IN CAPACITY
Today’s environment—with its widespread uncertainty about the immediate future—is not unlike the market that occurred shortly after the 9/11 terrorist attacks, observes Don Digby Jr., president of Denver, Colorado-based refrigerated carrier Navajo Express. “The biggest demand is for secure capacity,” he notes. Shippers want “to know they’ll have the trucks. That [desire] has never been more relevant or prevalent than it is today.”
John Bozec, senior vice president and general manager, van truckload, at Green Bay, Wisconsin-based truckload carrier Schneider, agrees that predictable service at high levels is “a driving force” behind increased interest in dedicated. “The bar … is only getting higher,” he notes. Bozec cites three determining factors, especially for dedicated solutions addressing complex needs: “The ability to have capacity that is locked in and that [shippers] can rely on, at a price point they know, and [confidence in] the ability to get a great delivery experience. [That’s] why they want more dedicated and not less.”
The current environment notwithstanding, increased interest in dedicated services also continues to be driven by e-commerce–related traffic, observes Eric Downing, senior vice president, dedicated for Omaha, Nebraska-based Werner Enterprises. “Demand for dedicated services has increased, especially as e-commerce [volumes] have expanded and customer expectations for next-day and same-day delivery have increased,” he says. “As shippers move to get their products closer to customers, these types of transportation needs usually fit well within the dedicated model.”
Downing noted that while cost is always part of the equation, shippers looking to dedicated typically are pursuing a larger strategy, often around three primary goals:
1. High levels of service quality, normally 99% percent on time or better
2. Longer-term partnerships where the carrier is working closely with the shipper to drive improvements and efficiencies in the overall supply chain
3. Committed capacity that is consistent yet flexible.
“Customers who have volatility in their supply chain need the ability to quickly flex their fleets up and down, and a good dedicated provider can provide that kind of solution,” explains Downing.
Schneider’s Bozec adds that while “dollars are always important,” the decision to adopt a dedicated strategy often involves other value considerations that don’t show up on an Excel spreadsheet. One example, he notes, is the experience created for the customer. “We will do things like have drivers wear co-branded gear, and the equipment might be co-branded,” he notes. “When you make that delivery, countless times per day, that driver is creating a great experience, [and through that] there is brand equity for the customer that gets built up over time.”
He cites as well two key factors in launching a successful dedicated operation: getting the foundation right through open, frank communication, and effective change management. “We talk change management from the outset, from the C-suite to the loading dock,” Bozec says. “If both organizations don’t get that right, we won’t be as successful as the customer wants us to be and we want to be.”
Greg Orr, executive vice president, North America truckload for TFI International, and president of Joplin, Missouri-based truckload carrier CFI, noticed during March and April customer interest in what he terms “pop-up” fleets. “We’re being asked to provide short-term [60 days or less] committed capacity, deploying assets in certain lanes or between certain regions to address a surge in volume and ensure they’re delivering product to the end customer in a timely fashion,” he notes.
He also is seeing shippers looking to expand current dedicated arrangements. “Customers are coming to us saying, ‘You are handling five of these lanes, would you have interest in these other 10, and if so, could we be more flexible on rates with the additional volume?’” Ultimately, Orr believes carriers have to be more open and able to provide creative solutions that help shippers figure out how to better manage the ebbs and flows in their supply chains.
THE CHOICE TO GO PRIVATE
Why does a shipper look to a private fleet or dedicated operation, and what are the risks?
Ron Baksa is director of fleet procurement for Plano, Texas-based PepsiCo. Between its soft drink and snack products, PepsiCo, by one trucking industry ranking, operates the second-largest private fleet in the U.S. with some 62,400 total vehicles: 14,300 tractors and 48,100 trailers.
The very first question Baksa suggests that those considering a private fleet ask themselves: Are you ready for the commitment in capital, people, systems—can you manage it all? “The combination of people, process, and technology is a huge component,” he says. “You need all three to realize the full benefit.”
PepsiCo’s transportation footprint includes long-haul trucking between plants and distribution centers, and road trucks that deliver product from distribution centers to stores. Its trucks also go to market with products delivered to customer warehouses.
As for the advantages of operating a private fleet, Baksa says a key benefit is having “a cushion against [trucking] market conditions, both operational and financial. You are always able to support the business if you have a significant private fleet,” he says.
Another advantage is the ability to match equipment precisely to product needs. “A common carrier will have a generic 53-foot dry van for all business,” he explains. But that’s not always an efficient vehicle choice. “If you have a very lightweight or cube-sensitive product, you can haul quite a bit more by purchasing a large-cube trailer. Or for heavier product, you can spec more lightweight equipment,” he says.
The challenge is finding—and maintaining—the balance between the rate, the payload, and loaded miles, he adds. “If you can increase your payload [per trailer] by 10%, for every 10 loads you get a free load,” Baksa says, adding:
“The cheapest mile is the one you don’t run.”
A QUESTION OF BALANCE
Bart De Muynck, research vice president, transportation technology, at research firm Gartner, also emphasizes finding the right balance between factors that include priorities, needs, product perishability, velocity, management commitment, and the profile of freight within the shipper’s supply chain. He brings a unique perspective, having previously worked for many years in PepsiCo’s transportation group helping implement technology solutions before joining Gartner, where he serves as a leading transportation technology analyst.
“Companies in general who have private fleets [see] transportation as a very important part of execution,” he notes. “If you have your own fleet, you are guaranteed to execute, you don’t have to worry about [tender] rejections.” Quality factors into it as well, he adds. Shippers invest in private fleets for “high-quality, reliable service” and the guarantee of committed capacity at a relatively fixed cost.
Another benefit is attractiveness to drivers. “Private fleets pay better and have better driver retention,” offering stable runs, regular miles, and consistent home time, De Muynck says. He sees private fleets as ideal for scenarios such as intercompany transport, where truckloads move on regular routes between warehouses, factories and DCs, and/or retail locations, or where you have finished goods going from factory to warehouse, then raw materials moving in backhaul lanes to the factory.
Yet private fleets are not without risk, he warns. Shippers essentially are building and running a trucking operation within the larger enterprise. That means capital investment in rolling stock; building a team with specific transportation management skills, systems, and administrative processes; hiring, managing, and paying drivers; tracking hours of service and ensuring regulatory compliance; and maintaining the fleet.
Not every business is willing to make that leap. Which is where dedicated operations often become a viable solution, De Muynck notes. “Dedicated is almost like a private fleet—assets are dedicated to you,” he explains. “You can optimize routes, but the great thing is you don’t own the asset, you don’t have the upfront cap-ex investment or [responsibility for] hiring additional people. It’s [a good model] for having [secure] capacity, especially when the market tightens up.”
At the end of the day, opines Schneider’s Bozec, the decision on what route to take—private fleet, dedicated, common carrier, or a hybrid combination—comes down to one overriding goal: “It’s what I want to do for my business to win in the market.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."