Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
The U.S. trucking sector idled along in 2019 absorbing generally flat to declining volumes, a slowing industrial economy, and an uptick in carrier bankruptcies. As the industry rolls into 2020, demand remains relatively soft, there are still too many trucks chasing too little freight, and the pricing pendulum has swung back in the shipper's favor. Add to that new regulatory mandates, higher operating costs, and a stubborn shortage of qualified drivers, and truckers in 2020 will have to overcome some serious bumps in the road to success—and profits.
"It's going to be a tough first half of the year" for both less-than-truckload (LTL) and truckload operators, says Bob Costello, senior vice president and chief economist with the American Trucking Associations (ATA). "No matter how you look at volumes, they've slowed," he notes, adding that there is "simply too much capacity out there." Couple that with higher driver pay scales, skyrocketing insurance premiums, and increases in virtually every other operating-cost area, and 2020 promises to give fleets all they can handle, Costello says.
Jim Fields, chief operating officer for Pittsburgh, Pennsylvania-based LTL truck line Pitt Ohio, doesn't expect to see much in the way of tailwinds that will help push carriers along in 2020. All of which means "we will need to create a better working environment in which to be successful," he says.
His areas of focus are driving productivity and creating more efficiencies in Pitt Ohio's processes, better utilization of equipment by type and size, optimizing the network, and making sure Pitt Ohio has the right book of business. Fields also emphasizes staying close to customers and using technology more strategically "to make it more efficient for customers to see [and utilize] data we push to them, rather than to call us multiple times a day." It's about driving a value proposition that resonates with shippers and meeting needs for fast, reliable service that helps them shave cost from their supply chains. Some 90% of Pitt Ohio's shipments are delivered overnight.
The market also continues to suffer somewhat of a hangover from businesses that overbuilt inventory in 2019 to avoid trade risks, notes Darren Hawkins, chief executive officer of Overland Park, Kansas-based YRC Worldwide (YRCW), which operates national and regional LTL carriers and provides logistics services.
Overarching geopolitical concerns and a weak global manufacturing sector signal some continued risk, yet progress with China trade negotiations and the ratification and signing of the new USMCA (United States-Mexico-Canada Agreement) trade pact offer potential upside. "If inventories rebalance in the first half of 2020, ... shipment volumes will stabilize and benefit from what could be a better growth environment," Hawkins says. He adds that the YRCW carriers will continue to implement their fleet upgrade plan in 2020. Since 2015, the company has put into service "well over 5,000 new tractors and 12,000 trailers," he reports.
THE REALITY OF TRUCKING IN 2020—A MIXED BAG
The general sense that the market is soft and any meaningful uptick in freight volumes won't occur until the second half of the year is shared by a number of industry analysts as well.
"The economy in general is a mixed bag," notes Avery Vise, vice president of trucking for FTR Transportation Intelligence, a Bloomington, Indiana-based research firm. His research projects overall growth in freight volumes of less than 1% in 2020. In terms of hurdles to overcome, he cites the outbreak of the coronavirus in China as a "shock to the [global trade] system" as well as continuing pockets of weakness in industrial manufacturing and durable-goods orders.
Presenting at a recent industry conference, Vise outlined five themes he describes as "the reality of trucking" in 2020:
Freight volumes aren't growing, but they aren't collapsing.
Spot rates are down from 2017-18, but they aren't really that bad.
Insurance costs are soaring.
The ELD (electronic logging device) mandate certainly has been a challenge, especially for small carriers.
Trucking failures are, indeed, above trend.
But the number of new entrants is significant (Exhibit 1), and lost carriers do not equal lost capacity.
Not all industry players see a year of dark clouds on the horizon. Marty Freeman, executive vice president and chief operating officer of Thomasville, North Carolina-based Old Dominion Freight Line (ODFL), is "very optimistic" about 2020, citing the ratification of the USMCA pact, a partial trade agreement with China, and employment holding steady.
"We talk to our customers every day and ask them the same question [about the outlook for 2020]. We get [answers] anywhere from flat to 5% to 6% growth," he says. Shippers, in ongoing efforts to manage costs, also continue to seek providers who can service multiple supply chain needs under one roof, a "one-stop shop," notes Freeman. "That helps us become stickier with customers" by leveraging ODFL's core LTL services with its capabilities in truckload brokerage, expedited service, household moves, international forwarding, and port drayage.
"We're not the cheapest service provider in the LTL stable," Freeman admits. "Our value prop is on-time service with low claims at a fair price." It's a strategy that has delivered the best operating ratio in the LTL business for a decade.
Satish Jindel, founder and president of Warrendale, Pennsylvania-based SJ Consulting Group, also is relatively optimistic. He forecasts LTL carriers, despite a soft market, securing rate increases in the 3% to 4% range, while truckload carriers can expect rate hikes from flat to 2.5%.
He cautions fleets to be prudent about truck investments, even those intended as replacements, to avoid worsening the current oversupply situation. "You have to realize that when you add trucks to replace, you are adding to overall market capacity. Used trucks do not go into a landfill," he says. "They stay on the road and go to smaller carriers who could not afford to pay the $150,000 cost of a new truck."
Jindel also suggests that LTL carriers need to get away from a mindset he calls "put down the ducky," a colorful description for a practice where operators are "too much in love with running around town with a tractor and 53-foot trailer carrying a lot of air and empty trailer space at higher cost." He points out that LTL carriers who emphasize deploying more straight trucks and tractors pulling 28-foot "pup" trailers in city operations are "some of the most profitable carriers" because they are "better at utilizing the smaller equipment."
REGULATION REDUX
Major new regulatory mandates that went into effect in the past 15 months also impact the industry and its prospects going forward.
The implementation of electronic logging devices and rollout of a nationwide driver drug-testing clearinghouse meant fleets in many cases had to purchase and install new ELD equipment in trucks, and update testing policies and procedures. In both cases, operating, societal, and safety benefits resulted as fleets got up to speed.
Old Dominion's Freeman notes his company started its ELD implementation in January 2019 and conducted a "full-court press" throughout the year, completing the changeover to new technology, processes, and procedures, including new tablet computers in trucks, by November. He looks for "good things" from ELDs in terms of more comprehensive and timely data on driver and truck performance, which can be utilized to improve safety and operating efficiency.
YRC Worldwide was "fully compliant with the transition from AOBRDs (automated on-board recording devices) to ELDs long before the deadline," says Hawkins, adding that the two-year window afforded by the Federal Motor Carrier Safety Administration (FMCSA) gave carriers sufficient time for a smooth transition. "Among other opportunities, we utilized peer-to-peer training with our drivers to make sure they were prepared," he says.
Hawkins notes as well the positive impact from the launch of the federal Drug and Alcohol Clearinghouse, citing it as an example of the industry working in concert with the FMCSA to advance safety. "The best way to approach safety is as an investment," Hawkins says. "The power of partnership [between government, fleets, and shippers] is ... another avenue for us to collectively advance safety."
FTR's Vise adds that in his view, the impact of the new clearinghouse (which launched on Jan. 6) on available qualified truck drivers could be significant over time. "In the past, if you failed the test, you'd just go to another carrier. Now, [that test result] goes into the clearinghouse. We didn't have the data before on how many drivers were failing the pre-employment test. The other factor [that will potentially affect driver supply] is those who know they'll test positive and just leave the business."
There's also potential for improving driver quality of life and productivity, as ELDs have equipped fleets with tools to more precisely and quickly measure detention and wait times a driver must deal with at shipper docks. "Days of giving [the shipper] two hours of free time at the dock ... should be [coming to an end]," says SJ Consulting's Jindel, adding that excessive detention by shippers is a waste that reduces the driver's earning power and inhibits productivity and utilization.
DRIVER SHORTAGE—IT'S HOW YOU DEFINE IT
A shortage of qualified truck drivers also remains high on the list of concerns for shippers and carriers alike. That's particularly true in the truckload market, where 60% annual turnover is considered a victory.
Old Dominion's strategy has been to grow its own when it comes to drivers. Since it launched its in-house driver-training program in 1988, the company has graduated 5,900 CDL (commercial driver's license)-qualified drivers from its schools, notes Freeman, adding that 55% of those graduates are still with the company today.
Donald Broughton, principal and managing partner of Clayton, Missouri-based Broughton Capital, a transportation market research and analysis firm, thinks the driver shortage suffers from a gross misconception. He says whether or not there is a shortage "depends on how you define [it]," citing three determining factors: how much you're willing to pay in wages and benefits; how stringent your requirements are for safety performance, reliability, and other employee quality criteria; and how much you're willing to invest to take care of your employees and provide good quality of life (i.e., get them home regularly).
On one end of the spectrum are the higher-compensated driving jobs with dedicated and private truckload fleets, as well as parcel carriers like UPS, where, Broughton quips, driver turnover is mostly a function of "death or retirement." In the middle is the LTL market, where the latest ATA figures peg driver turnover at about 9%. On the other end of the spectrum are the long-haul full truckload irregular-route driving jobs, where "someone is paid $45,000 a year and you get them home [maybe] every two weeks," he says, adding that in this corner of the trucking world, "you'll never get enough people."
Broughton also lauds the launch of the new Drug and Alcohol Clearinghouse as an overwhelming positive for the industry and public. "That you used to be able to fail a drug test at one company and then go to another was absurd," he says. The new clearinghouse "was long overdue" and "a commonsense mandate that makes the world safer for all of us."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."