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ABB introduces PickMaster Twin, with digital twin technology to reduce commissioning times

ABB introduces PickMaster Twin, with digital twin technology to reduce commissioning times

• 15 percent faster picking times for increased productivity
• Increases output and total line efficiency by 40 percent
• Dramatically shortens commissioning times from days to hours and changeover times from hours to minutes
• Digital dashboard and intuitive interfaces for easy data visualization
• Integrates with packaging machine standard and factory planning
systems

ABB Robotics has launched the third generation of PickMaster®, its market leading robotic software for vision-guided random flow picking and packing applications for the digital Factory of the Future. The new PickMaster Twin software is equipped with digital twin technology for the first time, to shorten commissioning times from days to hours and cut changeover periods from hours to minutes.


Digital twin technology allows customers to test out robotic configurations on virtual production lines before physical lines are built. When using digital twin technology, the simulated twin can be directly connected to production operations, which allows the picking process to be optimized virtually at the same time as the process is being implemented. For customers, PickMaster Twin now offers greater flexibility and visualization of all complicated robotic maneuvers designed for flow-wrapping, tray loading, case and carton packing and handling applications.

Enabling offline programming of picking and packing tasks means users can create, simulate and test a complete robot installation in a virtual environment without having to disturb their actual production line. This not only helps customers mitigate costly and time-consuming risks, but also shortens the time to market for new products, as product lines can be installed faster, ramped up to full speed without surprises during commissioning and continuously used in concurrent optimization - a critical competency for manufacturers with today's mass customization and shorter product life cycles.

PickMaster Twin also condenses and enhances the advanced application experience with new intuitive inter-faces built on ABB's AbilityTM Zenon Operations Data Management, providing vibrant and colorful dashboards for easy data visualization. In addition, PickMaster Twin complies with the OMAC PackML (packaging machine language) standard, which makes it ideal for modern packaging machines. The latest PickMaster software also features online visual tuning of the workspace in both X and Y directions in order to maximize output and increase OEE (overall equipment effectiveness).

PickMaster Twin is available in a multitude of configurations and can work seamlessly with all ABB robots, and a range of virtual and physical machines. Coupled with the inherent user-friendly software, the PickMas-ter Twin is best-suited for factories and production lines where higher output, faster response times and quick changeovers are vital.

Steven Wyatt, Head of Portfolio and Digital for ABB Robotics & Discrete Automation business, said, "ABB's PickMaster software is already the market leader for easy configuration of advanced robotic actions, and has set the industry benchmark for simplifying the robot integration in picking, packing, and material handling for more than 18 years. These upgrades to ABB's PickMaster technology will help our customers take high speed picking and rapid applications to the next level, whether it's to boost picking and packing efficiency or to reduce the cost of integrating robotics into production lines."

Company Name: ABB Robotics

Company URL: https://new.abb.com/products/robotics/application-software/pickmaster

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Hamilton Caster Appoints Andrew D. Stamp as Director of Sales

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Hamilton Caster & Mfg. Co., a 117-year-old industry leader in heavy-duty industrial casters, proudly announces the enhancement of its legacy Super Endurance Caster (SEC) series, now rebranded as the Spinfinity® Super Endurance Caster (ZFSEC) series. In addition, Hamilton is introducing the all-new Spinfinity® Super Endurance Dual Caster (ZFSEC2) series, both of which feature a new heavy-duty 'V-Style' seal designed to elevate performance in the most demanding environments.
The Spinfinity® Super Endurance Caster (ZFSEC) series replaces Hamilton’s legacy SEC series, setting a new benchmark for kingpinless caster design in extra heavy-duty applications. Central to this upgrade is the heavy-duty 'V-Style' seal, which offers protection against dirt, debris, and moisture. This advanced sealing technology ensures consistent performance and extends the life of the caster, making it the ideal choice for environments where reliability is critical.
"With the introduction of the V-Style seal, the ZFSEC series is engineered to withstand the harshest conditions while providing zero-fix, 100% maintenance-free operation," said Mark Lippert, president of Hamilton Caster. "This enhancement allows our customers to minimize maintenance costs and downtime, further solidifying Hamilton’s reputation for durability and dependability."
The ZFSEC series retains the robust construction that Hamilton is known for, including a swivel top plate and inner raceway made from forged steel, providing superior strength for shock conditions. Sealed precision ball bearings are also now standard in all wheels, contributing to the maintenance-free performance of the series. Notably, the zerk fittings have been eliminated, as the new design makes them unnecessary.
Complementing the ZFSEC series, Hamilton introduces the all-new Spinfinity® Super Endurance Dual Wheel Caster (ZFSEC2) series. This dual wheel series is engineered for extra heavy-duty applications where stability, durability, and maintenance-free operation are paramount. Like its counterpart, the ZFSEC2 series leverages the new 'V-Style' seal, ensuring that each caster is fully protected against contaminants that could compromise performance.
Combined with sealed precision ball wheel bearings, this caster series ensures zero-fix, 100% maintenance-free performance. The dual-wheel configuration enhances stability and allows for a lower overall height, offering a perfect blend of strength and maneuverability.
Casters in both series are finished in a durable HAA polyester platinum powder coat and are available in a wide variety of wheel types, allowing for customization based on application needs. For complete wheel specs and product details check out the Spinfinity® Super Endurance Caster Landing Page and all-new Spinfinity® Super Endurance Dual Caster Landing Page.

https://www.hamiltoncaster.com/Top-Menu/Resources/New-Products/hamilton-enhances-spinfinity-casters-launches-new-dual-wheel-caster-series

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