When AMR Research unveiled its annual rankings of supply chain management (SCM) software vendors earlier this year, a lot of people were left scratching their heads. Conspicuously absent from the top of the list, which ranked players by 2003 revenue, were some of the best-known vendors in this space: the so-called best-of-breed SCM software providers like Vastera, Manugistics and Aspen Technology. More surprising still was the pre-emption of the ranking's top spot by a company most people wouldn't consider to be a supply chain management software vendor at all—SAP AG, the German company famous for its enterprise resource planning (ERP) software. Number two and number three were also non-traditional SCM vendors—Oracle and PeopleSoft. It's not that the best-ofbreed vendors didn't make the list—they were there all right—but it was evident at a glance that they trailed well behind the ERP giants in revenue.
That's no accident. Though ERP vendors came late to the supply chain management game, they're trying to make up for lost time. About six years ago, says Shridhar Mittal, senior vice president of solutions marketing for i2 Technologies in Dallas, ERP vendors woke up to the vast market potential of supply chain management applications. At first, they partnered with companies such as i2 to dovetail solutions with their own. But as the ERP vendors started to develop their own solutions, those partnerships broke down in the late '90s. Now the two factions are engaged in a head-to-head battle.
Chances are, whether you're using ERP, human resources management software or just database management services from any of these companies, you'll soon be hearing pitches for their dazzling new supply chain management capabilities.And you may be tempted to take them up on the offer. A lot of companies jump at the chance because they perceive the ERP supply chain capabilities "as being virtually free," says Greg Aimi, analyst at AMR Research in Boston. The thinking goes like this: You've already paid a fortune for ERP; why pay another company even more for additional capabilities that the ERP vendor might throw in?
But should you bite? Aimi, for one, urges buyers to proceed with extreme caution. Though he acknowledges that it can work out, he's quick to warn that the decision requires "a great deal of scrutiny, not just blindly accepting [the ERP vendors' promises]." The ERP companies are strong on persuasion, he says, but they often fall short on delivering on their promises when it comes to supply chain execution, especially for transportation management.
No more tangles
Still, a surprising number of companies are willing to sacrifice some functionality if it means they can stay with one solution provider and avoid the cost and hassles of systems integration, Aimi says. That thinking is reinforced by upper management. "Once a company has decided to go with SAP or Oracle and have one backbone, as it were, the bias is so strong, starting with the CEO and CFO, that it's very difficult for any supply chain execution vendor to penetrate," he says.
Lori Schock, supply manager for chemical company Dow Corning, based in Midland, Mich., acknowledges that her provider, SAP, lags behind the niche supply chain vendors, but she says she's happy with the supply chain solution it provides. "When they deliver, they deliver a 90- to 95-percent solution, where the niche players tend to go for 100 percent. It's a broader piece rather than a customized solution," Schock says. "What you need to ask is how important is that piece between 90 and 100 percent and, after you add the cost of taking it to 100 percent, is it worth it? When I did that comparison for Dow Corning, I found that the solution provided by SAP met our needs. It allows us to offer our customers choices, and at a very reasonable price."
Schock is clearly not alone. "What we're seeing is a big move toward buying from an integrated vendor rather than a best-of-breed—a large company that customers feel is going to be around tomorrow," says Carol Ptak, vice president of manufacturing and distribution industries at PeopleSoft, based in Pleasanton, Calif. Ptak says PeopleSoft has made huge inroads into the WMS market, attracting more than 1,000 WMS customers, including Wolseley UK Ltd., a distributor of building and plumbing supplies, and Saint-Gobain, a French glass manufacturer and distributor of building supplies.
Ptak rejects the notion that PeopleSoft's WMS falls short of the best-of-breeds' offerings. The company has partnered with Atlanta-based Manhattan Associates and RedPrairie of Waukesha,Wis., to fill in any gaps in functionality when it comes to supply chain management, she says. Furthermore, Ptak adds, PeopleSoft is now working with Barry Lawrence, assistant professor with Texas A&M's Department of Engineering Technology in College Station, Texas, to make sure what it's building is "compliant with the best in class out there."
SAP, too, dismisses claims that its products still lag behind the niche players' offerings. "I think we've made a lot of progress," says Bob Ferrari, formerly an analyst with AMR and now director of supply chain business development at SAP. Ferrari points to SAP's "rigorous schedule of annual releases to add functionality" since the company entered the supply chain space in 1998.
Promises, promises
But not everyone's convinced that the ERP companies will be able to match the best-of-breeds' capabilities anytime soon. "[ERP vendors profess to be] a short distance away from providing you with what you need and more than what you need," says Aimi. "However, once you get rolling with implementation, gaps in capability surface and the customer says: 'I can't live with this. I can't do business with release 4.0 when the promised stuff [won't be available until version] 6.0.'" Once they realize that they can't get by with 60 percent functionality, he adds, "they embark on a costly effort to get up to where they would have been with the best-of-breed companies anyway."
That makes Rick Kelley happy. Kelley, director of sales and marketing at Nistevo, based in Eden Prairie,Minn., says a considerable amount of his business comes from customers who need an "interim solution before SAP delivers." International Paper, he says, has been waiting four years for promised transportation management functionality from SAP and has meanwhile been using Nistevo. "I worked at Oracle for four years before I came here," says Kelley. "They have bright product development folks, but delivering on the TMS side is still several years away."
Although some suggest that the well-capitalized ERP giants could catch up quickly if they wanted to, Larry Ferrere isn't worried. Ferrere, chief marketing officer with supply chain software vendor Manhattan Associates, believes their size will work against them. "ERP vendors are spread very thin," says Ferrere, whose credentials include a stint at ERP vendor JD Edwards (which PeopleSoft bought in August 2003) and also in logistics at Andersen Consulting (which has since been renamed Accenture). "SAP has a large development investment, but they're spread over lots of applications and lots of verticals over lots of geographies. A big ERP vendor has the pressure of having lots of very big customers who have their own needs, and even SAP has limited resources in terms of money and people. They still have gaps, I believe, even in their ERP world."
Even in cases where ERP vendors have tried taking a shortcut—that is, by simply buying a company with a welldeveloped application—it hasn't always worked out, Ferrere points out. He cites the example of PeopleSoft's acquisition of Red Pepper, an advance planning and scheduling software vendor, in October 1996. "[Red Pepper's] was frankly a better solution [than PeopleSoft's]," says Ferrere. "But when they didn't run it as a separate and focused division over the long haul, it lost focus, even though they had the basis of a great product."
Despite appearances, the ERP giants aren't possessed of unlimited resources, Ferrere adds. Because the ERP vendors are publicly traded companies, they have to justify investment in new areas to Wall Street. "I think any one of the supply chain execution areas represents a $100 million investment, if you're going to design a world class WMS or world trade management system," he says. "Are [they] going to be able to justify half a billion dollars or more to get this capability?"
Manhattan Associates recently ended its formal partnership with SAP. "We now clearly feel we're a competitive threat and take business away from them," says Ferrere. "I keep coming back to the fact that if people could use one vendor, they would. But I don't think people are prepared to sacrifice getting the best business solutions they can get. The world is too competitive."
Keep it simple
In the meantime, the tech world is evolving in ways that could work to the best-of-breeds' advantage. For example, the task of integrating different software systems into one company's operations—or even a group of companies joined in a supply chain network—is no longer the same hurdle it once was, Ferrere points out. Best-of-breed supply chain software vendors have been forced to address connectivity as they've evolved, linking together the elements inside the supply chain muddle—integrating WMS with demand planning and TMS and so on. So these days, plugging supply chain functionality into ERP systems is just another run-of-the-mill integration, or should be.
Mittal at i2 concurs. "With all the new technologies available with supply chain operating services, it's not difficult to integrate systems any more," he says. "The CIOs should understand that this is the way the world is moving and that there isn't one application or architecture that can meet your needs. It has to be a composite application."
Ferrere believes that's particularly true where complex operations are concerned. Although getting supply chain management capabilities from your existing ERP vendor might work if your operations are relatively simple, he says, large, highly automated and complex systems still need best-of-breed software.
That's not to suggest anyone should run out to find 20 different vendors to work with. There's still merit to the idea of keeping things simple, the analysts agree. "My advice," says Aimi, "is if you can't do it with one company, keep the number of vendors as low as possible."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."