With e-commerce-generated package volumes soaring, there is growth opportunity across the board for parcel carriers small and large. But success in this fast-moving market won't come easy.
Gary Frantz is a contributing editor for DC Velocity and its sister publication, Supply Chain Xchange. He is a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
As e-commerce continues to rewrite the playbook for just about every business, parcel express carriers are adapting and innovating in new and different ways, responding to demands from evolving online marketplaces, emerging businesses, traditional retailers, and consumers who want an Amazon- and Uber-like experience when buying and receiving goods.
Consumers increasingly want faster, more flexible, and lower-cost parcel delivery services. They want the ability to manage the entire transaction on their mobile smartphone—from product selection to payment to carrier selection to real-time, up-to-the minute shipment tracking. That's changing the market for all participants, from small urban last-mile delivery startups like Deliv to regional parcel carriers such as OnTrac, all the way to the industry's largest and longest-established players—United Parcel Service (UPS), FedEx, and the U.S. Postal Service.
One thing is clear, nobody is standing still. It's a market that remains ripe with opportunity—and challenges. With e-commerce-generated package and parcel volumes exploding, there is growth opportunity across the board for carriers small and large. And that's despite Amazon's continuing to take more of its freight, parcel, and package volumes in-house, deploying its own transportation and delivery network, and upping the ante to one-day delivery of goods purchased by Amazon Prime members on its site.
ON A GROWTH TRAJECTORY
E-commerce continues to radically reshape how both B2C (business-to-consumer) and B2B (business-to-business) companies serve their customers. UPS estimates global e-commerce sales will hit $3.3 trillion in 2019 and more than double to $6.7 trillion in 2025. It cites analyst predictions that global e-commerce, projected to account for 13 percent of retail purchases this year, will grow to 20 percent in 2025. All of which continues to drive package and parcel volume.
To meet the demand for faster delivery times, UPS has introduced eFulfillment, a program designed for small and medium-sized shippers that sell across multiple marketplaces and Web stores.
"More customers in retail and manufacturing are demanding faster delivery times," said David Abney, UPS chairman and chief executive, in the company's first-quarter 2019 earnings call. Among the innovations UPS has introduced recently is UPS eFulfillment, a program that supports SMB (small and medium-sized) shippers that sell across multiple marketplaces and Web stores. The program includes a technology platform that connects users to 21 marketplaces via one UPS login, as well as the physical fulfillment services—storage, order fulfillment, packaging, and shipping—for those orders.
This and other innovations UPS has planned "are about giving our small and mid-sized customers a platform to really punch above their weight," Abney said in the earnings call. "It allows these smaller businesses to actually compete with larger e-tailers but without having all the infrastructure and the costs that would burden them. It's a big focus of our SMB imperative," he added. UPS is actively partnering with e-commerce platforms such as Shopify, Shoprunner, Inexption, and Ware2Go.
FedEx expects the U.S. parcel market alone to double in size to more than 100 million packages per day by 2026, with e-commerce a significant driver of accelerating volumes. "When you view the unprecedented growth opportunity in our industry in the years ahead and the very small number of providers that'll be able to address the opportunity, it becomes clear why we are optimistic," says Scott Harkins, senior vice president of customer channel marketing, FedEx Services.
A FLUID MARKET
Competitive market dynamics, the time of day when consumers typically order goods, and their expectations for responsive parcel shipping services all continue to evolve. According to research by marketing data and analytics company Comscore, the majority of online orders are placed after 4 p.m., and 64 percent of shippers expect orders placed by 5 p.m. to qualify for delivery the next day. Another industry report estimated that, on average, retailers that ship from their stores can achieve a 20- to 40-percent increase in incremental e-commerce revenue and a margin increase of 30-plus percent on markdown items.
The FedEx is developing the "SameDay Bot" for last-mile, same-day delivery of orders such as pizzas, prescriptions, and auto parts. Pilot testing of the bots is slated for this summer.
It's a fluid market, and Harkins says FedEx constantly tests and develops solutions to meet shipper needs as online platforms mature and customer demands—such as how and when they want their goods delivered—change. He cited the introduction of the FedEx Extra Hours program and the FedEx SameDay Bot, an autonomous urban delivery vehicle, as two examples.
FedEx Extra Hours enables retailers to fulfill customer orders received in late-afternoon/early-evening timeframes when most online orders are placed. While details can vary by retailer, "generally speaking, next-day delivery via FedEx Extra Hours is a shopping cart option that is available when ordering online," said a FedEx spokesman. "If the retailer offers FedEx 'hold at location' as a shipping option, that location can be selected from the shopping cart at the point of purchase."
"FedEx Extra Hours is a great example of how we have changed to support brick-and-mortar retail chains in their efforts to fulfill from store[s]," as retailers strive to give shoppers a more seamless physical and digital buying experience, Harkins says. "[It's] a portfolio of services that allows retailers to accelerate 'click-to-deliver' times while also [boosting] their bottom line. By providing later pickup times and utilizing next-day local delivery, retailers can fulfill and deliver online purchases to their shoppers faster than their competition," he notes.
FedEx Extra Hours is currently available in some 100 large U.S. markets where retailers have requested the service, notes the FedEx spokesman. The company says the program will be expanded to more cities based on customer interest.
For its part, the FedEx SameDay Bot is being developed to "deliver on customer expectations of visibility, convenience, and speed, and answers the call for innovation [in response to] the rise in business-to-consumer shipping," notes Harkins.
FedEx plans to launch prototype pilot testing of the bots this summer, pending local government approvals. Test cities with which FedEx is in discussions include its hometown of Memphis, Tenn., as well as Manchester, N.H., and Plano and Frisco, Texas.
FedEx has partnered with Manchester-based Deka Research and Development Corp. to design and build the units, which are designed for last-mile, same-day delivery of orders such as pizzas, prescriptions, auto parts, and other small-lot goods. The prototype's roughly four-cubic-foot compartment can accommodate a variety of goods, including hot and cold items, and is being built with an array of sensors, cameras, and advanced software to help it navigate the multitude of terrains and obstacles encountered in an urban environment. The FedEx bot is designed to travel on sidewalks and along roadsides, safely delivering smaller shipments to customers' homes and businesses.
FedEx and Deka have engaged with national retailers such as AutoZone, Pizza Hut, Target, Lowe's, Walgreens, and Walmart for feedback and to identify ways to integrate the technology into operational processes and the customer delivery experience. On average, more than 60 percent of merchants' customers live within three miles of a store location, demonstrating the opportunity for on-demand, hyperlocal, same-day delivery.
"Last-mile delivery is one of the priciest and most complex parts of the delivery process," said the FedEx spokesman, who added, "A goal of this technology is to design it in such a way as to reduce those costs." Once FedEx completes prototype testing and moves into commercial operation, retailers will be able to accept orders from nearby customers and deliver them by bot directly to their homes or businesses.
REDEFINING DELIVERY
As the parcel shipping market continues to evolve, the choices for shippers are becoming more complex. And increasingly, there is a sense of urgency, notes Courtney Rogerson, senior principal analyst, supply chain logistics, at research firm Gartner Inc.
"Shippers and carriers are becoming smarter [and more sophisticated]. You have to know what you are trying to accomplish in the network and align [it] to the best fit of carrier for that goal," she says. "It's about knowing your network strengths, gaps, and where different types of carriers can provide value."
Startup urban delivery carriers do have a place in the mix and are impacting the market to some degree, Rogerson says. "The thing is that with the Big Two, they have a hold on the market because of volume discounts. If you pull away from one of them, then your pricing could change and [parcel shipping] could cost you more." However, Rogerson notes, there are cases where it makes sense to move some traffic to a niche provider. "If the big carrier cannot make the delivery window or promise and Deliv can, then you go with what will satisfy the customer need," she says.
One of the areas that Rogerson and her colleagues are thinking about is 3-D printing and the potential future impact on current delivery models. In this scenario, the "delivery" is actually a blueprint or "build" instructions for the product sent via e-mail to the purchaser. The customer downloads the instructions to the 3-D printer in the home or business, where the product is then made to order on-site. "It could disrupt how we [traditionally] define delivery," she says.
The promise of 3-D printing notwithstanding, parcel delivery for the foreseeable future remains a function of logistics and dealing with the physical movement of goods. Rogerson notes that proximity is still essential to fast delivery. "That's why brick-and-mortar facilities still have a role to play," she says. The "nodes" in the network—whether it be a retail outlet, warehouse, parcel shipping store, or freight terminal—that are closer to the end-user can facilitate the shortest delivery time to the customer.
Is there really sustainable demand for same-day delivery? For the majority of common consumer orders, "same-day is not a necessity," Rogerson notes. She cites multiple surveys that show consumers are willing to pay for same-day delivery but that provide little data on actual use. "Shoppers will make tradeoffs between price, choice, availability, and convenience. It's increasingly important to offer same-day service as part of that mix," she says.
A contrarian viewpoint is voiced by Satish Jindel, principal of industry research firm SJ Consulting Group. "It is irrelevant," he says of same-day delivery. "There is a big difference between waiting for an Uber or Lyft to come pick you up and waiting for a package. [The vast majority] of all the packages coming to people's homes or businesses ... sit on a porch or loading dock. It's only convenience."
Businesspeople, he notes, are not spending time monitoring a package's minute-by-minute progress through its journey. Says Jindel, "You'd probably get fired ... for sitting around looking at your cellphone and tracking a package" that has probably a 99-percent chance of arriving when expected anyway.
BLURRED LINES
For logistics firms, the influence of Amazon, the growth of online marketplaces, and the emergence of "crowdsourced" delivery networks are changing how orders are accepted, fulfilled, prepared, and shipped. And in the case of third-party logistics companies (3PLs) that provide fulfillment services, there's another consideration as well: who that 3PL has to be integrated with in order to share and receive data. That's the observation of Rock Magnan, president of Fremont, Calif.-based RK Logistics Group, a leading Silicon Valley 3PL supporting established technology manufacturers, retailers, and startups with warehousing, distribution, and e-commerce fulfillment services.
"The buying experience has changed, and those expectations are spilling over to the delivery experience," Magnan notes. Whereas once an RK warehouse might pull, package, and organize orders into shipments for the one-time 4 p.m. arrival of the UPS or FedEx truck, now shipments are going out at all times of day with different service providers.
In some cases, the pickups are being made by crowdsourced "on demand" drivers doing essentially freelance delivery work. That means 3PLs have to be much more flexible than in the past. "How orders come to us, how we pick, assemble and pack, then select and notify the carrier, that's all changing," Magnan says.
And it's being enabled by faster wireless technologies, powerful mobile apps, and an emerging class of "delivery network managers." One example is Roadie, which has gained the support of The Home Depot and Walmart and is providing same-day deliveries of online-ordered home improvement items and groceries, respectively, in select U.S. markets. Roadie deploys a network of crowdsourced drivers and sophisticated software that can direct pickups and deliveries through just about anyone with a GPS-enabled smartphone, a vehicle, and time to make a delivery.
"It's like ordering an Uber, but instead of delivering a person, it's a package," Magnan says. "We get an order, process it, and hit the ship button. Two minutes later, we get a popup message that says Joe in his Ford Escape is two minutes away to pick up the shipment. He arrives, scans the shipment, and off he goes. We get another popup message that the package has been picked up and is projected for delivery at 6: 15 that evening. And it could be going to a consumer's home or to a retail outlet fulfilling product that's out of stock."
It's not just 3PLs who are adjusting. Consumer expectations and technology are creating markets where none once existed. "Who would've thought you could get Burger King delivered right to your door, at a cost that's acceptable?" asks Magnan. "E-commerce, app-based technologies, crowdsourcing, and mobile networks are changing the dynamic of who is a driver, what's a parcel, and how and when things are delivered."
Fruit company McDougall & Sons is running a tighter ship these days, thanks to an automated material handling solution from systems integrator RH Brown, now a Bastian Solutions company.
McDougall is a fourth-generation, family-run business based in Wenatchee, Washington, that grows, processes, and distributes cherries, apples, and pears. Company leaders were facing a host of challenges during cherry season, so they turned to the integrator for a solution. As for what problems they were looking to solve with the project, the McDougall leaders had several specific goals in mind: They wanted to increase cherry processing rates, better manage capacity during peak times, balance production between two cherry lines, and improve the accuracy and speed of data collection and reporting on the processed cherries.
RH Brown/Bastian responded with a combination of hardware and software that is delivering on all fronts: The new system handles cartons twice as fast as McDougall’s previous system, with less need for manual labor and with greater accuracy. On top of that, the system’s warehouse control software (WCS) provides precise, efficient management of production lines as well as real-time insights, data analytics, and product traceability.
MAKING THE SWITCH
Cherry producers are faced with a short time window for processing the fruit: Once cherries are ripe, they have to be harvested and processed quickly. McDougall & Sons responds to this tight schedule by running two 10-hour shifts, seven days a week, for about 60 days nonstop during the season. Adding complexity, the fruit industry is shifting away from bulk cartons to smaller consumer packaging, such as small bags and clamshell containers. This has placed a heavier burden on the manual labor required for processing.
Committed to making its machinery and technology run efficiently, McDougall’s leaders decided they needed to replace the company’s simple motorized chain system with an automated material handling system that would speed and streamline its cherry processing operations. With that in mind, RH Brown/Bastian developed a solution that incorporates three key capabilities:
Advanced automation that streamlines carton movement, reducing manual labor. The system includes a combination of conveyors, switches, controls, in-line scales, and barcode imagers.
A WCS that allows the company to manage production lines precisely and efficiently, with real-time insights into processing operations.
Data and analytics capabilities that provide insight into the production process and allow quick decision-making.
BEARING FRUIT
The results of the project speak for themselves: The new system is moving cartons at twice the speed of the previous system, with 99.9% accuracy, according to both RH Brown/Bastian and McDougall & Sons.
But the transformational benefits didn’t end there. The companies also cite a 130% increase in throughput, along with the ability to process an average of 100 cases per minute on each production line.
Artificial intelligence (AI) and the economy were hot topics on the opening day of SMC3 Jump Start 25, a less-than-truckload (LTL)-focused supply chain event taking place in Atlanta this week. The three-day event kicked off Monday morning to record attendance, with more than 700 people registered, according to conference planners.
The event opened with a keynote presentation from AI futurist Zack Kass, former head of go to market for OpenAI. He talked about the evolution of AI as well as real-world applications of the technology, furthering his mission to demystify AI and make it accessible and understandable to people everywhere. Kass is a speaker and consultant who works with businesses and governments around the world.
The opening day also featured a slate of economic presentations, including a global economic outlook from Dr. Jeff Rosensweig, director of the John Robson Program for Business, Public Policy, and Government at Emory University, and a “State of LTL” report from economist Keith Prather, managing director of Armada Corporate Intelligence. Both speakers pointed to a strong economy as 2025 gets underway, emphasizing overall economic optimism and strong momentum in LTL markets.
Other highlights included interviews with industry leaders Chris Jamroz and Rick DiMaio. Jamroz is executive chairman of the board and CEO of Roadrunner Transportation Systems, and DiMaio is executive vice president of supply chain for Ace Hardware.
Jump Start 25 runs through Wednesday, January 29, at the Renaissance Atlanta Waverly Hotel & Convention Center.
A lithium refinery that broke ground this week on construction of a $1.2 billion plant in Oklahoma will soon become one of the nation’s largest factories for producing materials for batteries, according to officials with Connecticut-based Stardust Power Inc.
In December 2024, the company said it had acquired the 66-acre site for the refinery in Muskogee, Oklahoma, as well as the right of first refusal for future expansion on an adjacent 40-acre parcel of land. In choosing those plots, it cited the location’s proximity to the country’s largest inland waterway system, robust road and rail networks, and a skilled workforce rooted in the oil and gas sector.
Up next, the project will be developed in two phases, with the first phase focused on constructing a production line capable of producing up to 25,000 metric tons per annum. The second phase will add a second production line, bringing the total capacity to 50,000 metric tons per annum.
As it moves into the construction stage of the project, the company said it would follow sustainable standards, including responsible corporate practices, climate action, and the energy transition. “Our lithium refinery will be crucial for addressing U.S. national security and supply chain risks. By onshoring critical mineral manufacturing, we are helping to sustain America’s energy leadership,” Stardust Power Founder and CEO, Roshan Pujari, said in a release. “At a time when foreign entities of concern are attempting to consolidate critical minerals, Stardust Power is proud to play a key role in safeguarding American interests and supporting Oklahoma’s local economy,” Pujari said.
Local officials cheered the project for the hundreds of jobs it is projected to create once fully operational, and for its role in helping strengthen the U.S. supply chain for critical minerals by reducing the nation’s reliance on China for the production of critical rare earth elements.
The new cranes are part of the latest upgrades to the Port of Savannah’s Ocean Terminal, which is currently in a renovation phase, although freight operations have continued throughout the work. Another one of those upgrades is a $29 million exit ramp running from the terminal directly to local highways, allowing trucks direct highway transit to Atlanta without any traffic lights until entering Atlanta. The ramp project is 60% complete and is designed with the local community in mind to keep container trucks off local neighborhood roads.
"The completion of this project in 2028 will enable Ocean Terminal to accommodate the largest vessels serving the U.S. East Coast," Ed McCarthy, Chief Operating Officer of Georgia Ports, said in a release. "Our goal is to ensure customers have the future berth capacity for their larger vessels’ first port of calls with the fastest U.S. inland connectivity to compete in world markets."
"We want our ocean carrier customers to see us as the port they can bring their ships and make up valuable time in their sailing schedule using our big ship berths. Our crane productivity and 24-hour rail transit to inland markets is industry-leading," Susan Gardner, Vice President of Operations at Georgia Ports, said.
It appears to have found that buyer in Aptean, a deep-pocketed firm that is backed by the private equity firms TA Associates, Insight Partners, Charlesbank Capital Partners, and Clearlake Capital Group.
Through the purchase, Aptean will gain Logility’s customer catalog of over 500 clients in 80 countries, spanning the consumer durable goods, apparel/accessories, food and beverage, industrial manufacturing, fast moving consumer goods, wholesale distribution, and chemicals verticals.
Aptean will also now own the firm’s technology, which Logility says includes demand planning, inventory and supply optimization, manufacturing operations, network design, and vendor and sourcing management.
“Logility possesses years of experience helping global organizations design, build, and manage their supply chains” Aptean CEO TVN Reddy said in a release. “The Logility platform delivers a mission-critical suite of AI-powered supply chain planning solutions designed to address even the most complex requirements. We look forward to welcoming Logility’s loyal customers and experienced team to Aptean.”