Ben Ames has spent 20 years as a journalist since starting out as a daily newspaper reporter in Pennsylvania in 1995. From 1999 forward, he has focused on business and technology reporting for a number of trade journals, beginning when he joined Design News and Modern Materials Handling magazines. Ames is author of the trail guide "Hiking Massachusetts" and is a graduate of the Columbia School of Journalism.
Brainstorm the biggest trends to sweep through the logistics world in recent years and you might come up with the rise of e-commerce, the driver shortage, and the trucking capacity crunch. Think a little longer and you might add emerging technologies, artificial intelligence (AI), and autonomous vehicles. Dig a little deeper, and you might ... not be able to sleep tonight as you realize that the sector is being rocked by waves of transformation.
No one has the answers for the best way to weather this storm, but a new multiyear research initiative aims to offer some insights. Called "Logistics 2030—Navigating a Disruptive Decade," the project was launched to guide logistics and supply chain professionals through the uncertain times that lie ahead. Through a series of focus groups, online surveys, and interviews with industry executives, researchers hope to create an accurate portrait—warts and all—of the supply chain challenges we face and then develop recommendations and best practices.
These waters are too deep to chart in a single map, so the study will focus on a single aspect of the profession each year. In 2018, the inaugural year of the study, researchers looked at freight transportation. This year, the focus is on distribution and warehousing, with other topics to follow. The project is led by Brian Gibson, executive director at Auburn (Ala.) University's Center for Supply Chain Innovation; Gail Rutkowski, executive director of the National Shippers Strategic Transportation Council (NASSTRAC); Rick Blasgen, president and CEO of the Council of Supply Chain Management Professionals (CSCMP); and Mitch Mac Donald, president, CEO, and group editorial director at Agile Business Media.
Researchers shared the preliminary results of their deep dive into 21st century freight transportation challenges last fall in a panel at CSCMP's annual conference. They were joined by representatives from several major shippers, who shared stories about how they survived the stormy supply chain weather of 2018. And to no one's surprise, the first topic was the trucking capacity crisis.
COPING WITH THE CAPACITY SQUEEZE
Anyone who managed freight transportation in 2018 felt the pain of the capacity crunch, exacerbated by both the driver shortage and the initial fallout from the federal electronic logging device (ELD) mandate, according to panelists at the CSCMP event. The shortage sent shipping rates soaring, left loads sitting on docks waiting for a truck, and even stranded some cargo altogether, said John Janson, global logistics director at SanMar, an apparel and fashion retailer based in Issaquah, Wash.
"There has been an immense capacity challenge in the truckload industry, spilling down into the less-than-truckload (LTL) [sector] and moving all the way down into parcel. And I think it really has changed how we as a company go to market, how we contract with truckers, and how we deal with our carriers," Janson said. "For the past year, my domestic team has literally had their sales hats on; we're out calling on the carriers, saying 'Wouldn't you like to do business with SanMar? Here's why we'd make a great customer for you.' You want to be a shipper of choice."
SanMar's efforts to expand its carrier base haven't stopped there. "We've gone out to several of the conferences. Anywhere where there's been trucking companies, my team has been walking around with a sign saying 'We spend millions of dollars; will you be my friend?'" Janson said. "And for the most part, we're doing OK. But we're having to work a lot harder at it. Nobody's back here just tapping a button and booking loads."
As for other coping strategies in play, some shippers are stockpiling inventory across their DC networks in a bid to reduce their reliance on trucks, said panelist Russell Verhovec, senior vice president, supply chain, at Seal Shield, a Jacksonville, Fla.-based manufacturer of infection control devices and antimicrobial science products. Still others are fine-tuning their DC loading and unloading operations in an effort to get drivers in and out faster, or even outsourcing some transportation functions to a third-party logistics service provider (3PL), he said.
Another panelist noted that when it comes to managing transportation challenges, the venerable transportation management system (TMS) remains one of the most effective tools available today. "A robust TMS is still a good tool and a necessary tool for managing transportation operations, in everything from tendering [freight] to carriers to communicating delivery delays," said Terri Reid, director of transportation at Caleres Inc., an apparel and fashion retailer based in St. Louis, Mo. "But one caveat is it can't stand alone. It has to be integrated with all of your other visibility and operating systems in order to really be [effective]."
In the coming years, shippers expect to have more digital tools at their disposal. These include visibility dashboards with predictive indicators, blockchain data sharing to streamline business processes, and cloud-based software integration to simplify the adoption of the new technologies, the panelists said.
In fact, predictive visibility tools are already proving their value in some operations, according to the panelists. Verhovec cited Seal Shield's experience with them as an example. "When we were moving our first container from Taiwan to the U.S., we could tell that the ship was going to be delayed at the Panama Canal about seven days before it arrived in Jacksonville," he said. That advance knowledge enabled the company to take steps to mitigate the effects of the delay, he added.
WHAT'S ON THE HORIZON
In the meantime, the search for longer-term solutions is already under way, according to Auburn University's Gibson. As part of the Logistics 2030 study, researchers asked the respondents what next-generation technologies had the most potential to reshape freight transportation in the years to come. Participants identified the following four technologies:
Autonomous vehicles, which could go a long way toward easing the driver shortage. The relief won't be immediate, however, as experts say practical application of the vehicles is still at least five to 10 years out.
Internet of Things (IOT) applications, which have the potential to solve visibility issues, boost service quality, and address some of the challenges of controlling freight out in the field.
Artificial intelligence, which could automate some of the routine transportation decision-making and eliminate the need for staff members to stare at Excel spreadsheets to try to figure it all out. AI tools are expected to become widely available in three to five years.
Predictive analytics, which tell companies what is likely to happen based on historical data. As noted above, some businesses are already using these tools to cut costs and boost service.
These approaches all have tremendous potential, but it's important not to overlook the people element, Gibson said. To get the most from the new technologies, companies will need to have the right leadership teams in place, he said. "People realize that it's not just about drivers. ... You can't forget about your management team and your experts, who are going to do the analytics, who are going to work with all this data, who are going to manage it effectively," Gibson said. "We really need to bring in the right people and train them well over the course of their careers because it will have an impact on our supply chain performance overall."
As for what skills shippers will need as they "push up" into their new responsibilities, panelists pointed to a process mindset, attention to detail, and a can-do attitude. And at least one panelist underlined the need for a strong general business background.
"Transportation professionals today have to be good businesspeople," said Caleres' Reid. "You have to know the entire business; you can't just focus on transportation," she said. "You have to be good in the transportation discipline—you have to know your blocking and tackling—but you also have to be a good communicator and a good leader. Plus, you have to understand the business operations—accounting, budgeting, and forecasting."
Employers can do their part by investing in professional development programs, she said, noting that this might include sending new hires to industry conferences and arranging site visits to docks and DCs for office-based workers.
CHANGING CONDITIONS MOVE THE GOALPOSTS
Those investments in people and technology are crucial for businesses in all sectors because the challenges facing transportation professionals are certain to change between now and 2030, the study authors found.
"We've all been taught ... that change is constant and happens at an accelerating pace. We've watched this dynamic throughout our careers, but what is a little bit different and more intense here in 2018 is that pace part," Agile's Mac Donald said.
"If you take that concept of constant change and accelerating pace, and you marry it up to the technology we have today and the technology that will certainly be coming on tomorrow and the day after, then it starts to feel like Mr. Sulu hitting the button on the bridge of the Starship Enterprise and launching into warp speed. The pace of change is fast, and keeping up is going to be a permanent challenge."
Keep an eye on the Logistics 2030 study to get the latest insights from shippers and industry leaders on the best ways to meet that challenge. Oh, and you might want to buckle up ... it's going to be a bumpy ride.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."