Despite everyone's best efforts, late parcel deliveries seem to be a fact of life during the holiday shipping season. But there are some steps shippers can take to boost the odds that their packages will arrive as planned.
Contributing Editor Toby Gooley is a writer and editor specializing in supply chain, logistics, and material handling, and a lecturer at MIT's Center for Transportation & Logistics. She previously was Senior Editor at DC VELOCITY and Editor of DCV's sister publication, CSCMP's Supply Chain Quarterly. Prior to joining AGiLE Business Media in 2007, she spent 20 years at Logistics Management magazine as Managing Editor and Senior Editor covering international trade and transportation. Prior to that she was an export traffic manager for 10 years. She holds a B.A. in Asian Studies from Cornell University.
For parcel shippers and carriers alike, the holiday season is a grueling stress test. Many retailers ship the majority of their orders in the last two months of the year, ramping up daily volumes and straining carriers' capacity. Order volumes spike and backlogs develop, causing Aunt Nelly's sweater or Timmy's cHemiätry kit to arrive sometime after Christmas.
By all accounts, the number of late holiday deliveries directly relates to the extraordinary growth of e-commerce orders, most of which move via the parcel carriers FedEx and UPS and the U.S. Postal Service (USPS). Since late 2013, when a sharp spike in e-commerce shipments caught them off-guard, parcel carriers have taken steps to better prepare themselves for holiday traffic. Depending on the carrier, these have included requiring shippers to provide more detailed forecasts; hiring tens of thousands of temporary workers; expanding weekend and evening service; adding more trucks, planes, and warehouse capacity; modifying shipment routing; limiting the number of parcels they accept immediately before Christmas; and levying peak-season surcharges to help cover those additional costs.
Still, e-commerce parcel volumes continue to exceed forecasts, and evidence suggests that carriers are still struggling to keep up. Sixty-one percent of consumers polled for shipping technology specialist Pitney Bowes' 2018 Global eCommerce Study said they were frustrated last year by some element of holiday shopping, such as late deliveries, inaccurate tracking, and high shipping costs. Significantly, that's up from 47 percent in the previous year, says Lila Snyder, Pitney Bowes' executive vice president and president, commerce services. And 80 percent of respondents surveyed for parcel spend management specialist Green Mountain Technology's 2018 Annual Benchmarking Report on parcel transportation said on-time performance was their key concern during the 2017-2018 peak shipping season.
Shippers don't have the entire view of what FedEx, UPS, or the USPS are doing. But with the right technology, they can identify where there might be problems, take steps to avoid them, and alert the end customer.
Late deliveries are partly due to the conflict of carriers', consumers', and shippers' interests, according to Joe Wilkinson, senior director of consulting for enVista, a global consulting and software solutions firm. The main factor is consumer behavior—late orders that flood the system at the 11th hour. Shippers that encourage or enable last-minute orders and those that provide carriers with inaccurate forecasts bear some responsibility too. Carriers, meanwhile, can't build networks to accommodate holiday peaks, which can be three or four times their normal volumes, and operate them all year round, he says.
Other factors that contribute to late deliveries include insufficient labor—hard to avoid with today's low unemployment rate—and winter storms that can delay not just last-mile deliveries, but also the cross-country truckload or intermodal linehaul portion of a parcel's journey, Snyder notes.
It's unlikely, therefore, that late deliveries can be completely eliminated. But there are some steps shippers can take to reduce the risk of holiday-season snafus. They include the following:
Hone your forecasts. It's hard for shippers to predict what the customer will buy, says Katie Parker, director of strategic solutions at Green Mountain Technology, yet it's more important to get forecasts right in peak season than at any other time of year. "When parcel shippers underestimate the volume and timing of their shipments, it affects carriers' ability to plan and manage their peak-season operations," she points out.
To avoid "underpredicting," some shippers give carriers forecast ranges. It's best, though, to continue to adjust forecasts and ensure they're as accurate as they can make them, right up until a few days before Christmas, Wilkinson advises.
Manage customers' expectations. Increasingly, consumers expect to be able to place orders a few days before Christmas and still get guaranteed delivery before the holiday. But the more packages that enter the system as the clock winds down, the harder it is for carriers to meet those expectations. That's why the major carriers stipulate that certain rules and service guarantees do not apply during peak season.
One way shippers can reduce volume in those final days is to work with their carriers to set earlier cutoff dates. Merchants may be reluctant to do that, though. If 40 percent or more of a company's annual sales are holiday-related, Snyder says, "every day matters, so retailers will want to push as close to that edge as they can."
Another option is to offer incentives like discounts to encourage customers to order earlier in the season. Spreading orders over a longer period helps both shippers and carriers allocate their resources so as to avoid bottlenecks in their operations, Parker says. And if a package is delayed, the shipper and carrier will have more time to fix the problem before the holiday deadline.
Ship differently. For some shippers, it may be worthwhile to up their holiday delivery game, even if it costs more. One that has adopted this approach is the book publisher Penguin Random House (PRH), which mostly sells to distributors, independent booksellers, and specialty retailers. PRH ships about 400 million books a year, via a combination of truckload, less-than-truckload (LTL), and parcel service, according to Annette Danek-Akey, senior vice president of fulfillment. UPS is the publisher's main parcel carrier.
As the holiday season approaches, PRH implements its "2-Day Rapid Replenishment" program for independent bookstores. Beginning Oct. 1, bookstores that place their orders by 3 p.m. will receive them within two business days. The two-day transit program, now in its eighth year, is standard throughout the season. "We recognize the importance of bookstores' receiving product to support their holiday-season sales, so we're willing to increase our transportation cost to make sure they get their orders in two days," Danek-Akey says. That short-term increase produces long-term benefits for PRH: The program has been instrumental in generating "great sales" from independent bookstores, she notes.
Filling a truckload and dropping those packages into national and/or regional parcel carriers' networks across the country can help to lighten the load on local infrastructure, Wilkinson says. Good communication helps to speed the parcels to their destination. Penguin Random House, for example, uploads package-level detail to UPS as it finishes loading a trailer. This expedites processing at the sortation center because the parcel carrier can decide how to handle the packages before the truck arrives.
Another way to reduce the burden on carriers' networks is to deliver some consumer orders via LTL service to stores and then use ship-from-store and pick-up-in-store strategies. This adds to a seasonal increase in store labor costs, but it also reduces miles, "touches," per-piece transportation costs, and in some cases, days in transit. Positioning inventory closer to customers—for example, in regional distribution centers—provides more flexibility while reducing transit times.
Diversify your carriers. Spreading parcel volume across multiple carriers can help to assure capacity at busy times. Green Mountain Technology's benchmark report found that more shippers are doing just that by shifting to regional carriers, which have a smaller geographic footprint but usually offer faster transit times and experience fewer bottlenecks, Parker says.
Wilkinson agrees that diversifying carriers can be a smart way to increase flexibility but cautions against approaching regional carriers only when the going gets tough. Capacity is very tight for them, too, during the peak season, and they will have to give priority to their existing customers. Having a year-round business relationship allows for advance planning and makes it more likely that your holiday shipments can be accommodated.
Communicate early and often. If there's anything e-commerce has proven, it's that consumer preferences and demand can change quickly. That's why regular proactive communication throughout peak season is important. Pitney Bowes, which helps many merchants with labeling and tracking of parcels, routinely sees consumers tracking their packages nine or 10 times during a delivery period. This shows "how hungry they are for more information than they typically get," Snyder says.
When it comes to working with carriers, Danek-Akey says, "It doesn't hurt to overcommunicate a little in the fall." She recommends asking parcel carriers how, and how often, they want to be notified for various types of information, including exceptions. For PRH's two-day transit program, her staff shares weekly projections electronically with the carrier and updates them daily. If something unexpected comes up, the DC will alert UPS via e-mail. When there's a potential problem or an issue requiring special handling, however, a phone call to alert the carrier and discuss a solution can be helpful, she says.
Take advantage of technology. Many small-volume shippers rely on their carriers' free software to manage their shipments. But some say they'd do better to use commercial parcel management software with a broader array of capabilities. "Most shippers know where their packages are going, but they don't have the entire view of what UPS, FedEx, or the USPS are doing," Parker observes. With the right technology, however, they can identify where and why there might be problems and bottlenecks, and take steps to avoid them. Such early warning also gives shippers time to alert the end-customer, she adds.
Some shippers use a transportation management system (TMS) to manage their parcel shipments. About 46 percent of respondents to a 2018 survey conducted for the TMS provider MercuryGate said they are using a TMS or comparable technology for that purpose. According to MercuryGate, a TMS with parcel capabilities lets shippers compare rates and services without having to switch software or websites, select the right carrier based on cost and service, and keep current on carriers' rules, service changes, and pricing. It also facilitates decisions on when and where to consolidate shipments or switch modes to reduce transit times.
KEEP THE CUSTOMER SATISFIED
Because late parcel deliveries strongly impact customer satisfaction, it's worth taking steps to prevent them. "It may cost you more to expedite," Snyder comments, "but if you're trading off delighting the customer [against] ruining their holiday, then you have to balance the cost of an expedited delivery against the post-purchase experience that will determine a consumer's loyalty."
But what if, despite everyone's best efforts, a shipment is late? Wilkinson advises being proactive: Make sure the customer knows how to reach you. If there's a problem, respond quickly. If you see that an order may be late, let the customer know in advance. And "have plans in place for how to make the customer whole ... whether it's refunding the package cost or making a change in service level and/or cost while [in transit], if that's feasible."
Don't wait too long to think about all this. "It's important to understand that Dec. 26, 2018, is the time to start planning for the 2019 peak season, not October of 2019," Wilkinson advises. "You can't build a peak-season plan in a month; you have to build it over the course of many months."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."