Transportation management systems have traditionally been used to slash freight costs. But shippers are now finding the software can do much more than that.
Ben Ames has spent 20 years as a journalist since starting out as a daily newspaper reporter in Pennsylvania in 1995. From 1999 forward, he has focused on business and technology reporting for a number of trade journals, beginning when he joined Design News and Modern Materials Handling magazines. Ames is author of the trail guide "Hiking Massachusetts" and is a graduate of the Columbia School of Journalism.
For decades, transportation management system (TMS) software has been an effective tool for helping shippers and third-party logistics service providers (3PLs) cut freight costs, plan routes, and select and manage carriers. But these days, many companies are discovering new uses for their TMS applications. They're turning to the software to handle a wide variety of tasks, such as managing capacity in a constrained market and making cost/service tradeoffs, all with the end goal of improving customer service.
As for what's behind the trend, it's partly because the economic sands keep shifting under the users' feet. Changing economic conditions can alter a company's concerns and priorities from year to year, said Frank McGuigan, CEO of Frisco, Texas-based 3PL Transplace.
Sephora sees the beauty in TMS
When a company buys or leases a TMS, it's usually because it's looking to slash freight costs. But for some, it's all about the service improvements. That was the case with French cosmetics retailer Sephora, which turned to a TMS to boost service levels as measured by on-time deliveries at its DCs and stores.
As a player in the fickle and fast-changing fashion market, Sephora, a subsidiary of the luxury products conglomerate LVMH Moët Hennessy Louis Vuitton, must keep its store shelves stocked with the very latest goods, from skin care to makeup to hair products. To do that, company relies on a smooth flow of goods into and through its own DCs and on to its more than 700 retail locations, according to report released in January by Dedham, Mass.-based ARC Advisory Group. Delays in the delivery of merchandise could cost the company sales and jeopardize customer loyalty, according to the paper, "Using a Transportation Management System to Drive Service Excellence." The report was written by ARC on behalf of MercuryGate International Inc., a Cary, N.C.-based TMS vendor.
A big factor in avoiding such delays is selecting the right carriers—ones that can be relied on to deliver merchandise to the retailer's DCs on time for outbound shipment to stores. But that requires the shipper to monitor and track the performance of all the carriers it uses. As Sephora's volumes grew, that process became increasingly difficult to manage. With little prospect of relief in sight, the company decided its best option was to automate the process.
Today, Sephora uses the MercuryGate cloud-based TMS to manage inbound shipments from suppliers all over the world. Among other benefits, the system provides full visibility into carriers' on-time performance records, which helps the team pick the best carriers for specific lanes. In addition to streamlining the carrier selection process, the TMS "is saving the company thousands of dollars by selecting carriers that are more efficient and provide greater value," according to the ARC paper. The net result is an improvement in customer service by ensuring that Sephora's brands are always on store shelves when promised, ARC said.
For example, in 2017, the shipper community's top priority was timely delivery, as suppliers sought to avoid penalties levied by Wal-Mart Stores Inc. as part of its "on time in full" delivery requirement, McGuigan said. But in 2018, one of the most capacity-constrained markets in years, companies are more worried about ensuring that their freight moves under contract, rather than via a carrier found through the spot market, where rates can soar to unpredictable levels, he said.
That trend means that TMS users are shifting their focus from metrics like on-time delivery to ones like primary tender acceptance, which is a measure of how often shippers are able to book loads with their intended carrier. "Otherwise, you'll be looking on the spot market, where the service level is not as managed because you're not used to doing business with them or because you've gone through a broker," McGuigan said. At a time when companies are struggling to meet rising service demands, that's a risk few shippers are willing to take.
TMS BALANCES COMPETING DEMANDS
When it comes to ways users are leveraging their TMS to boost service, there's more to the story than simply securing contract capacity. A number are also using their TMS to make cost/service tradeoffs. One market segment that has proved particularly adept at that is the third-party logistics community.
Today's 3PLs often find themselves caught between the conflicting transportation needs of different customers. To solve that conflict, they're increasingly likely to use a TMS to prioritize the variables that matter most to each client, instead of simply picking the lowest-cost option on the market, said Duncan Hopwood, director of engineering at Redstone Logistics, an Overland Park, Kan.-based 3PL that uses a TMS platform from Shelton, Conn.-based software vendor 3Gtms Inc. "If all you're offering is a rate play [to compare and minimize costs], you're not creating any value for the customer. You also need to provide planning and process automation" that offers the flexibility required to balance partners' needs, Hopwood said.
For one client, Redstone used its TMS to balance two competing demands—reducing labor costs and improving trucking efficiency—by tweaking the truck loading schedule to match the company's warehouse labor capacity, he said. While that may not have optimized the route from a purely transportation perspective, the strategy allowed the customer to avoid expensive overtime shifts, he said. "We adjusted the dates based on the availability [of goods]," he said. "So now the warehouse crew doesn't have to run overtime to match some crazy transportation plan that says they have to ship everything by Monday."
In another example, Redstone used its TMS to balance a customer's demand for low freight costs with its stipulation that it avoid working with a certain carrier partner. "When you use a rate engine, you can select the least-cost provider," Hopwood said. "But say some customer never wants to see Carrier XYZ? We can 'de-conflict that' and keep the customer's business by choosing a different carrier, even if it's slightly more expensive."
In a third example, Redstone used its TMS for balancing the demand for an efficient route with the need to minimize dwell time. With the aid of its TMS, the 3PL identified certain warehouses that frequently have long delays—even when a driver has an appointment—with the end goal of positioning those facilities as the last stop on the route, where they wouldn't disrupt other deliveries.
The ability to make these kinds of tradeoffs is becoming more critical as customers at every stage of the supply chain increasingly expect a seamless, near-perfect experience, said Karen Sage, chief marketing officer of Cary, N.C.-based TMS vendor MercuryGate International Inc. Providing that level of service can be a headache and a half, she acknowledges, but the rewards of meeting—or exceeding—service expectations can be great. "Customer service is one area in which shippers must meet a high bar that has been set, but if they excel beyond the expected minimum, it presents an opportunity to leverage it as a competitive differentiator," Sage said.
MANAGING THE LAST MILE
These days, TMS are even playing a role—albeit an indirect one—in ensuring that the all-important last-mile delivery is executed to plan, according to one consultant. In a June 21 research brief, "TMS and the Current State of Last-Mile Deliveries," ARC Advisory Group analyst Chris Cunnane argued that even if shippers don't actually use their own TMS to manage these moves, the software can nonetheless contribute to the process by keeping things on track during the run-up to the last mile.
"One of the most overlooked aspects of last-mile delivery is the journey to get there," Cunnane wrote in the brief, which was prepared by ARC on behalf of MercuryGate. "Last mile is a small component of the overall supply chain strategy. Technologies like a transportation management system have proven effective in managing the first and middle miles, which are a critical part of ensuring effective and efficient last-mile deliveries."
TMS technology helps make that happen by bridging the visibility gap on both inbound and outbound shipments. Without such tools, many companies have only a murky picture of their inventory as it moves between suppliers, warehouses, stores, and customers, according to ARC.
EXPANDING SPHERE OF INFLUENCE
The role of a TMS in supporting last-mile delivery is just one example of how the well-established software tool is expanding its sphere of influence throughout the supply chain. As TMS software touches more and more aspects of the modern retail ecosystem, it will play an increasingly essential role in monitoring and managing transportation operations.
"A TMS gives you visibility into how your freight is going to move, and it lets you measure deviations," said Transplace's McGuigan. "Without that system, you'll have your CFO knocking on your door 45 days later, asking why your freight costs went up, and you won't have an answer."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."