Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
UPS Inc. delivered fourth-quarter and full-year results today that appeared to beat investor and analyst expectations. Yet a $125 million fourth-quarter charge to cope with a surge of delivery orders early in the peak holiday period; higher-than-expected capital expenditures; and numbers that analysts, on second look, deemed a little light sent UPS' stock price down nearly $8 a share in one of its worst downdrafts in years.
The Atlanta-based transport and logistics giant posted an 11-percent year-over-year gain in fourth-quarter revenue and an 8-percent increase for the year to a record $65.9 billion. Its three operating units—domestic package, international package, and supply chain and freight—posted high single-digit or double-digit revenue increases in the quarter. The international unit was profitable on a "constant currency" basis, or excluding the impact of currency fluctuations. Domestic ground parcel volume rose 5.9 percent in the quarter, while next-day and second-day air traffic increased 4.9 and 2.2 percent, respectively.
David Abney, UPS' chairman and CEO, said in a statement announcing the results that the company's domestic air traffic is "expanding to record levels" as e-commerce demand puts more of a sense of urgency into the delivery step. The company will bring nine Boeing 747-8 and three 767 freighters converted from passenger configuration into the U.S. market before this year's peak, according to UPS spokesman Steve Gaut.
Abney's comments are instructive in that they may signal a renaissance in air commerce in the U.S., the market where air was king during the 1970s, 1980s, and 1990s, only to go into hibernation at the start of the century as cheaper surface transportation emerged as a viable alternative for cost-conscious businesses. After a tough six-year stretch, global air cargo traffic surged 9 percent in 2017, the International Air Transport Association (IATA) said earlier this week, as a synchronized worldwide recovery prompted more and faster inventory restocking. The global airline trade group expects cargo volumes to rise 4.5 percent in 2018.
UPS also announced today that it would boost 2018 capital expenditures to between $6.5 billion and $7 billion, or approximately 10 percent of projected 2018 revenue, thanks in large part to the new tax law that reduces the federal corporate rate and includes generous expensing provisions for capital investments. The company, which allocated $5.2 billion to capital expenditures in 2017, had originally forecast that 2018 capital expenditures would equal 5 to 6 percent of this year's revenue.
UPS estimated it will spend an additional $12 billion over three years as a result of the new law. Of that, $7 billion is earmarked for overall network improvements and the remaining $5 billion has been contributed to further fund the company's three pension plans.
PEAK PROBLEMS
The quarterly results were highly anticipated, as they included holiday-season activity during the first peak period in which UPS imposed a delivery surcharge. Industry experts said the surcharge did not result in the loss of business to any of its competitors. In fact, UPS ended up deferring or waiving the surcharge for customers that were sufficiently put off by it, according to Rob Martinez, CEO of Shipware LLC, a parcel consultancy.
On an analyst call today, Abney said the surcharges were effective in incentivizing customers to shift shipments that would normally have been delivered during the very busy last holiday week into the prior week, thus enabling UPS to manage its network more efficiently. UPS will again impose surcharges during the 2018 peak, though when they will be applied, and what service levels will be affected, has not been determined.
The company got behind the eight ball early in the cycle when it underestimated the deluge of orders on the day after Thanksgiving, known as Black Friday; the following Monday, known as Cyber Monday; and for the entire first full week of the period called Cyber Week. Myron Gray, head of UPS' U.S. operations, said the company recovered quickly after the initial hit. Others, though, were not so sure. Martinez of Shipware said UPS' on-time delivery performance trailed FedEx's for the entire six-week holiday cycle. In the 2016 peak, UPS started behind FedEx, but caught up and eventually surpassed its rival in the latter half of the peak period, according to Shipware data.
Nearly 15 percent of UPS ground shipments faced delays of some type during the peak period, based on the activity monitored by consultancy LateShipment.com, which helps shippers identify and get reimbursed for late parcel deliveries. That was worse than FedEx's performance, said LateShipment co-founder and CEO Sriram Sridhar.
Sridhar acknowledged that UPS confronted record peak volumes—about 750 million parcels in all. However, he added that the company had anticipated such a high level of activity, and that the problems it faced lay more with the infrastructure's ability to respond than with the magnitude of the traffic.
Martinez and Sridhar said that UPS and FedEx were largely successful in ensuring that all shipments were delivered by Dec. 23 or 24.
Separately, UPS said it ordered 18 Boeing freighters—14 747-8s and four 767s—that will be delivered in staggered intervals through the end of 2022. The aircraft will join the 14 747-8s the company ordered in 2016. The new planes will be used exclusively on international routes linking the company's "Worldport" global air hub in Louisville, Ky., with Asian markets through Anchorage, Alaska, according to Jim Mayer, a spokesman for the company's UPS Airlines unit. As more of the planes enter the fleet, they may be used in round-the-world services as well, Mayer said.
Mayer wouldn't comment on the order's price tag. Jim Smith, editor of U.K. publication Global Transport Finance, said the order was large enough to have qualified for a 50-percent discount off the planes' respective list prices. Smith added that it was likely that Airbus Industrie, the European aircraft-maker consortium and Boeing's fiercest rival for commercial business, was also keenly interested in getting the UPS order.
Smith estimated that a 747-8 freighter lists for $360 million, and a 767 freighter lists for approximately $185 million.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."