Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Amazon.com Inc. is testing a program to offer two-day nationwide deliveries for all shippers, including those who aren't Amazon customers, a project that could spawn the largest U.S. transportation network buildout in decades and cap Amazon's multiyear effort to create an in-house operation to meet surging demand for its products and services.
The program is being piloted in Los Angeles and in nearby Orange County, Calif., both markets with enormous populations and, by extension, strong shipment density, according to a source who has held high-level jobs at Amazon and today works with businesses that cumulatively spend hundreds of millions of dollars with the Seattle-based e-tailer. Information on the proposed buildout was provided by a client who is involved in the pilot program, according to the source, who asked for anonymity.
Amazon "wants to pick up all of (a customer's) orders regardless of what they are and where they're going," the source said.
There is no known time frame for completing the pilot, nor is it known when an expansion might occur should Amazon founder and CEO Jeff Bezos give the go-ahead, the source said. Amazon did not provide a comment by press time.
The program has several objectives, according to the source: ensuring that Amazon's shipping and fulfillment operations consistently meet customer delivery commitments; efficiently filling what is expected to be an explosion of Amazon's capacity in coming years; and, perhaps most significantly, convincing businesses that currently don't do so to sell on Amazon's website and use its fulfillment and delivery services, known as Fulfillment by Amazon (FBA). Through the first nine months of 2017, Amazon's "net service sales," which is mostly composed of FBA revenue, hit more than $40 billion, up from $28 billion in the same period in 2016. Amazon reported more than $117 billion in net sales during that period, $77 billion of which came from sales of merchandise on the company's website as well as related products.
LEVERAGING LOGISTICS ASSETS
Besides offering shipping services to all customers, Amazon would accept shipments of all sizes, going beyond the parcel deliveries that have dominated e-commerce for nearly 25 years. The company also plans to execute all deliveries within the two-day delivery commitment under its very popular Amazon Prime program, where customers pay a $99 annual fee for unlimited two-day deliveries of most products sold on Amazon's website.
The Prime service, which as of October had an estimated 90 million members, has become core to Amazon's value proposition. One key reason is that, according to industry estimates, Prime customers order nearly twice as much per year as those who do not subscribe to the service.
The pilot is leveraging Amazon's domestic transport and logistics assets; on the facilities side, that includes fulfillment centers, inbound and outbound sortation centers, delivery stations, a 2-million-square-foot air cargo hub under construction in Cincinnati that's expected to open in late 2018, and local hubs to support its Prime Now service, which offers free two-hour deliveries to Prime members. Amazon has a combined total of 262 such facilities in the United States, according to figures published last month by the consulting firm MWPVL International.
Amazon owns thousands of 53-foot trailers that are designed for medium- to long-haul transportation; owns or leases hundreds of local-delivery vehicles; and has 40 freighter aircraft for its Prime Air service—all of which could translate into millions of next-day deliveries, depending on how and where Amazon sources its freight. The company is also recruiting owner-operator truck drivers, who would bring thousands of power units to the table and provide over-the-road and "last-mile" local deliveries.
The company has made no secret of its desire to bring much of its transport and distribution activity in-house. For years, its shipping costs have exceeded shipping revenues—the latter generated through its fulfillment service—and observers suspect that gap has widened as shipment volumes continued to grow.
CARRIER MIX MAY CHANGE
According to data from transportation analysts SJ Consulting, about 90 percent of Amazon's U.S. shipments move via UPS Inc., the U.S. Postal Service, FedEx Corp., and to a lesser degree, DHL Express, though Amazon has been using DHL's hub in Cincinnati to house its air operations while its own hub is being built. The remaining deliveries are handled by regional carriers, local delivery companies, and independent truck drivers, according to SJ's estimates.
Over the next few years, those smaller operators' share of Amazon's total volume will rise to about 40 percent, according to SJ Consulting's projections. But due to projected 20 percent annualized growth in Amazon's volumes for the foreseeable future, the major parcel and postal carriers will still see as much volume as they do today, according to Satish Jindel, the consulting firm's founder and president.
However, as envisioned under the pilot, Amazon would not use the big carriers as frequently as it does now, the source said, adding that the e-tailer would rely on outside providers only on "high-confidence" routes where it is virtually certain the two-day delivery commitment can be consistently met. Otherwise, Amazon would inject its own capacity, the source said.
The source said Amazon's worries about service reliability are well founded. "They are not ahead of the curve, and they know it. Products are getting delivered late." Last Tuesday, UPS disclosed that an undetermined number of shipments ordered during "Cyber Week," the online ordering frenzy that occurs the week after Thanksgiving, would be delayed due to an unprecedented volume of orders. There is little doubt that some of the affected shipments were ordered through or fulfilled by Amazon.
By controlling its transport network, Amazon could efficiently position assets so fully loaded trailers move between sorting centers and hubs over the shortest possible distances, thus maintaining its delivery commitments while shaving transport costs, the source said. Amazon also has a seemingly unlimited supply of capital from patient investors that could be deployed for needed investments.
However, developing a nationwide one- or two-day delivery network, especially with assets it doesn't own, will be a daunting challenge even for a company of Amazon's operational prowess. The source said Amazon would need to rapidly increase the number of U.S. sortation centers it has. According to MWPVL, there currently are 46 such facilities. Amazon may also face challenges in serving businesses with their own warehouses that are outside of its fulfillment ecosystem, and it may encounter turbulence flexing its business to accommodate seasonal changes in demand. Amazon may also struggle, as so many companies currently are, to recruit enough qualified drivers to dramatically scale up the long-haul part of its business. "Amazon is not immune from any of the challenges facing companies in the transport area," the source said.
POTENTIAL IMPACT ON THIRD PARTIES
In some ways, the transport program is following a pattern similar to another pilot, called Seller Flex, that launched on the West Coast earlier this year. Under Seller Flex, Amazon picks up goods from companies that sell on its website but don't use its fulfillment services and delivers them to the end customer. That program, which is aimed in part at taking pressure off of Amazon's fulfillment system, may be rolled out nationwide next year.
Seller Flex could deal a harsh blow to third-party warehouse operators if Amazon convinces their customers to join the FBA network. The transport program could impact Amazon's large carrier partners in a similar way, particularly if Amazon takes a share of business in areas it could not or would not handle before. According to the source, third-party carriers, while still being involved in the program, would receive less money from Amazon because the e-tailer would be performing—at lower prices—some services that the carriers had been handling. Combined with Amazon's buying power, the e-tailer would gain compelling leverage with the incumbent carriers in rate negotiations, the source said. The big carriers could walk away, but in so doing would be relinquishing large volumes of business, the source said.
As it has done in the past with other initiatives, Amazon will quietly work out the transport program's kinks in the demanding Los Angeles-Orange County markets before expanding it to other regions, the source said. Given the company's pattern of rapidly scaling up its programs once Bezos pushes the button, the source said, it would not be surprising if the country woke up one day in the not-too-distant future to find that "the service is in 20 markets."
Editor's note: An earlier version of this story erroneously identified the time span for Amazon's sales figures. DC Velocity regrets the error.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."