Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
For nearly 25 years, Transplace, a third-party logistics service provider (3PL) based in the Dallas suburb of Frisco, Texas, has carved out a successful living in North America. Transplace's home market remains robust, with at least five years of abundant opportunities left to it, said Frank McGuigan, the company's president and chief operating officer.
Yet when the privately held company looked for a new owner after its private equity fund parent made plans to sell, it had more than North America on its mind. Transplace wanted a buyer to have a global network should it decide to expand beyond North America, a scenario that Transplace has discussed with many customers who want it to go global, McGuigan said.
In mid-August, Transplace's parent, Greenbriar Capital, sold it to private equity behemoth TPG, a $73 billion company with 16 offices worldwide. Transplace will leverage TPG's capital and footprint to make selective acquisitions, though McGuigan said there is no concrete plan for the company to make international deals.
Two years before, the transport and logistics services powerhouse XPO Logistics Inc. pursued Jacobson Cos., a U.S.-based contract logistics, transport management, and packaging company, but lost out to French trucking and logistics company Norbert Dentressangle S.A. XPO Chairman and Chief Executive Officer Brad Jacobs knew little or nothing about the company that had prevailed over his. "I had trouble even pronouncing it at first," he said.
However, as Jacobs analyzed Dentressangle's business, he realized the two companies were mirror images of each other. Less than a year later, Greenwich, Conn.-based XPO acquired Lyon-based Dentressangle in a $3.5 billion deal that would become the springboard for XPO's European expansion. Today, the company operates in 31 countries and is plotting additional overseas moves by leveraging an $8 billion war chest generated from a recent secondary equity offering.
Jacobs said XPO would have eventually gone global because its multinational customer base would have demanded it. But those plans weren't on the drawing board in mid-2015. The Dentressangle deal was "completely opportunistic," he said.
THERE FOR THE TAKING?
Not every U.S. 3PL has access to private equity as Transplace does or deep internal resources like XPO's. Nor is every 3PL like giant C.H. Robinson Worldwide Inc., which in 2012 acquired Phoenix International, an international freight forwarder and customs broker, for $635 million—a move that overnight more than doubled the revenue of Robinson's global forwarding unit—and then followed it up last year by buying Australian 3PL APC Logistics for $225 million.
Yet that shouldn't stop 3PLs of all sizes from casting their nets outside the U.S., because that's where the growth is, according to Evan Armstrong, president of consultancy Armstrong & Associates Inc. According to Armstrong data, China, India, Russia, and the Asia-Pacific will generates the highest growth rates for 3PL services from 2016 through 2022, expanding at an annual compound rate of 8 percent a year during that time. By contrast, the North American market is projected to grow by 5.2 percent a year through 2022, Armstrong said.
As Asian consumers accumulate wealth and increase their consumption, services are shifting to support intraregional ground distribution and away from export-related activity, Armstrong said. "3PLs providing value-added warehousing and distribution, and cross-border transportation management services in these countries are experiencing significant growth," he wrote in a note.
Another reason to go abroad is that expansion-minded customers will want their service partners to be in as many markets as possible, Jacobs said. Large global accounts will, almost by definition, be off-limits to providers whose geographies don't align with their clients', he added.
U.S. firms not operating outside North America "should listen to their customers and find ways to leverage operational strengths" to enlarge their footprint, Armstrong urged. That will usually mean an acquisition versus organic growth, he said.
That is all very well, but for small to mid-sized U.S. 3PLs with champagne tastes and (perhaps) beer budgets, jumping into global markets presents a bevy of challenges. Unlike the homogeneity of U.S. commerce, working in global markets means multiple customs borders, languages, cultures, and currencies.
Going abroad also means butting heads with a raft of seasoned competitors. For example, European-based 3PLs like Panalpina, DHL Global Forwarding, Kuehne + Nagel, Schenker, and Ceva Logistics have decades of experience serving global markets and have the resources to go, without much friction, where customer demand takes them.
U.S. 3PLs should also know that while Europe's transport and distribution infrastructure is more unified than ever, there are still differences among the continent's trading partners that could affect operations, said Alex LeRoy, a 3PL analyst for Transport Intelligence, a U.K. consultancy. LeRoy said the European 3PL market may be too established and saturated for U.S. firms to break into and advised them to focus on the Asia-Pacific marketplace, which is not nearly as mature and where the growth rates are "so inviting that you can't ignore it."
HELP ON THE GROUND
To ease their way into unfamiliar markets, 3PLs sometimes turn to outside help. Matson Logistics, the North American 3PL unit of liner company Matson Shipping, will often enter international markets through a relationship with a local agent with existing operations, said Jeffrey Ivinski, director of supply chain marketing and sales for the Concord, Calif.-based company. Once Matson Logistics gains experience and volume with a market, it may look to structure its own entity and on-the-ground presence in that location, Ivinski said.
Using an agent appears a prudent step for a newcomer, but it carries its own risks, according to Mike Short, president of C.H. Robinson's global forwarding unit. Because most agents don't work exclusively for one 3PL, a company entering a market is not going to be the agent's sole focus, Short said. Without a commitment to exclusivity on an agent's part, a 3PL without a physical presence in a foreign land may not have the visibility into its business there that it needs, Short said.
The arena of customs compliance, where failure to meet complex and precise government requirements can result in hefty penalties and delayed shipments, is where agents can stumble, Short said. Ongoing training and education is essential for proper compliance, yet agents cannot devote their full training efforts to one 3PL, according to Short. Robinson employs a staff of 80 full-time compliance educators and trainers, backed by a team of auditors, Short said. This gives Robinson the "boots on the ground" needed to facilitate the penetration of overseas markets, he said.
Jacobs of XPO said a U.S. 3PL seeking to go abroad should be led by executives seasoned in the ways of global commerce. This is an important step to developing a "global approach" that promotes the concept of a single brand that's bringing a coherent message to market, which is why XPO is unlikely to seek out agents as it expands its international presence, according to Jacobs.
A guiding principle for 3PLs to follow is to apply overseas the unique capabilities that made them competitive in the U.S., said Paul Man, head of North Asia for APL Logistics, a Singapore-based 3PL that has served the U.S. since 1980. Man said 3PLs will need to properly segment their market and then deliver value-added solutions to appeal to a new customer base. That may sound like 3PL 101, yet it's a universal philosophy that is likely to work in any geography.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."