FedEx makes surgical strike in peak-shipping-season battle with UPS
FedEx targets outsized shipments for surcharges while exempting small-parcel business; move seen protecting FedEx cost structure while preserving customer core.
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
By targeting peak holiday season surcharges at heavy, oversized shipments—often the main culprits in driving up peak shipping costs—FedEx Corp. appears to be betting it can protect its cost structure while retaining, if not gaining, small, low-cube parcel traffic that still accounts for most peak activity and isn't a drag on the company's operating network.
In diverging from rival UPS Inc., which will apply a 27-cent per-package surcharge on ground residential deliveries for three of the five weeks of the upcoming peak season, and 91-cent and 97-cent per-package surcharges on air and three-day deliveries, respectively, during the final week, Memphis-based FedEx will not impose any surcharges on the standard small-parcel deliveries its infrastructure is essentially built to handle. Instead, it will focus on the "large format" items that are not conveyable, may require extra or special handling, or both.
Delivery demand for those items is rising rapidly as retailers expand the stock-keeping units available for online purchase. This holiday season, 15 percent of all traffic will be comprised of the types of shipments to be affected by the new FedEx surcharges, according to SJ Consulting Group Inc. That translates into an exponential increase in the past few years, according to Satish Jindel, SJ's president. However, those shipments generally drive up line-haul costs because they are so unusually large and heavy.
In addition, while Atlanta-based UPS will not apply any surcharges during the middle two weeks of the five-week holiday cycle, the FedEx charges will be in effect from start to finish.
The biggest change occurs in a segment of the parcel delivery trade known as "unauthorized" packages, shipments with such outsized weight or dimensions that the company may refuse to handle them. That surcharge will soar by a whopping $300 per package, to $415 per package. The surcharge will apply to U.S. and international ground deliveries.
FedEx also boosted its surcharge on "oversize" packages—items not quite as outsized and somewhat easier for its system to handle—by $25 per package, to $97.50. The charge applies to all domestic air shipments and U.S. and international ground shipments. Finally, FedEx added a $3 per-package "additional handling" surcharge to U.S. express and U.S. and international ground deliveries, bringing that surcharge to $14 per package.
The announcement of the oversized and special handling charges was expected, though some observers were surprised by the magnitude of the jump in the "unauthorized" shipment surcharge. UPS also imposes surcharges on similar awkwardly shaped shipments.
For the past decade, the two companies have followed in virtual lockstep in implementing major pricing actions. There has been much speculation since UPS' June 19 announcement that FedEx would follow suit with similar surcharges. Even though FedEx went in another direction, Jindel doesn't expect UPS to lose peak business exclusively committed to it. However, shippers that are using both services and that aren't tendering the types of goods subject to the surcharge may tilt toward FedEx, he said.
Rob Martinez, CEO of consultancy Shipware LLC, said the FedEx moves will not result in a flood of UPS business to FedEx, but they will check UPS' ability to make all its surcharge increases stick. "Now that shippers have a choice and clear price difference, UPS customers will have more leverage to negotiate bigger residential discounts to offset the holiday rate hikes," Martinez said. UPS shippers will give the carrier a chance to adjust its increases before switching carriers, he added.
Several analysts said FedEx's pricing strategy is aimed at either discouraging the tender of very large items or forcing shippers to package them more prudently. Both carriers have adjusted their pricing based on package dimensions to make it more costly for customers shipping high-cube, low-weight items like pillows and lampshades.
This holiday, FedEx may end up sacrificing revenue should shippers of outsized items defect to UPS or to less-than-truckload (LTL) carriers whose forte is handling those types of goods. Yet the sacrifice may be worth it if FedEx drives down line-haul costs and frees up precious trailer space for 50 or so small parcels that could fit in the space equivalent of one or two outsized items.
Krishna Iyer, who spent nine years at FedEx and is today director, strategic partnerships and business development, at ShipStation, said merchants that fulfill on sites like Amazon.com, many of which are not sophisticated in the ways of shipping, need to be careful lest they get hit hard for surcharges on such items as a free-standing desk. Shippers also should be aware that the carrier determines which goods require special handling, and that the shipper may not become aware of the carrier's dictates until the shipment is delivered. "You will get the sticker shock after the fact, without much way to plan, in some cases," he said.
Most surcharges, which by definition are punitive in nature, are designed to force or influence changes in shipper behavior. In the case of residential deliveries, which for FedEx and UPS have poor delivery density, parcels tendered to them are often inducted deep into the system of the U.S. Postal Service, a low-cost operator that is required by law to serve every address, for final delivery. However, LTL and even truckload carriers are moving into the final-mile segment, drawn by the rapid growth triggered by the e-commerce phenomenon.
"The carriers seem to be focusing on 'beautiful freight,' or packages that are profitable and fit within their network constraints, rather than pure volume," said Iyer. The surcharges, he said, are part of a strategy to retain that good freight—largely high-density business-to-business deliveries—while sending more shippers to their final-mile services for residential deliveries, he said.
As a byproduct of that, more shippers of super-outsized packages could begin taking a closer look at residential LTL services, Iyer added.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."