Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Amazon.com Inc. never arrives in towns empty-handed. Whether it be pre-payment of 95 percent of employee tuition to pursue careers in high-growth industries, classroom training within its fulfillment centers, benefits that start on the first day of employment, or 20 weeks of paid maternity leave, the Seattle-based e-tailing giant will do whatever's needed to grab qualified DC labor.
This "PacMan" gobble-up strategy is a necessity given Amazon's fulfillment center growth. It plans to add 45 distribution or fulfillment centers in the U.S. alone over the next two years, according to estimates from MWPVL Inc., a consultancy that tracks Amazon. As of June, Amazon operated 244 U.S. facilities, 105 of those being DCs or fulfillment centers, MWPVL said.
Amazon said in January it planned to hire 100,000 full-time employees by mid-2018, a goal it expects to achieve given what it sees as strong and sustainable application activity. According to MWPVL, Amazon currently employs an estimated 127,000 full-time and at least 54,000 seasonal workers, although the consultancy believes the seasonal labor force may be much higher than that. Notoriously tight-lipped Amazon declined an interview request for this story.
Amazon's wage rates will vary depending on conditions in specific markets. It has said that while it believes it pays competitive wages, the true value of its compensation package lies in the numerous ancillary benefits. It is consistently in the top quartile of payers, according to ProLogistix, a division of Atlanta-based EmployBridge that specializes in warehouse and DC staffing.
Amazon's expansion, combined with a pickup in fulfillment demand from the growth of e-commerce and a multidecade low in overall U.S. unemployment, has been responsible for a $1.70-an-hour jump in DC worker wages since 2011 to $12.13 an hour, according to ProLogistix. (Wages during the peak fulfillment month of December have risen at a faster clip.) While that may not seem like much, it should be noted that worker wages increased a puny 15 cents an hour from 2002 to 2012, according to ProLogistix data. In some markets, Amazon will pay up to $2 an hour more than other warehouse and DC employers.
In an annual warehouse employee opinion poll conducted among DC workers who are ProLogistix employees, 59 percent said they are now making $12 an hour or more, up from 26 percent in 2014. Of employees who changed jobs for higher pay, around 30 percent said their new job paid more than $2 an hour above their previous one. In some cases, hourly increases are approaching $3, according to Brian Devine, ProLogistix's president.
Amazon's facilities are often clustered near competitors' locations, which can put pressure on labor cost and availability because multiple companies are drawing from the same labor pool, Devine said. Michael Mikitka, chief executive officer of the Warehousing Education and Research Council (WERC), said some members have told him of shrinking labor availability in the markets where Amazon opens a facility.
Amazon's growth has created a ripple effect as well. The Raymond Corp., a Greene, N.Y.-based forklift manufacturer and a big Amazon supplier, is increasingly relying on its dealership network to support busy in-house technicians in providing repair and maintenance services, according to Jim O'Brien, Raymond's vice president of telematics. Part of that can be attributed to Amazon's growth and the demands it puts on fulfillment center vendors like Raymond, O'Brien said. Overall, however, Raymond's labor challenges have been moderate but not severe.
WHAT'S THE PROBLEM?
It's a given that Amazon influences the ebb and flow of warehouse and DC labor. The question is to what degree. While the official U.S. unemployment rate hovers around 4.2 percent, there are still around 95 million people over the age of 16 who, for one reason or another, are not in the work force, said Devine of ProLogistix, citing U.S. Department of Labor data. Being able to utilize even a fraction of that number could alleviate labor strains in the warehouse, he said.
The key would be for warehouse managers to adjust their time-honored practices, whether it means relaxing time-off requirements, staggering worker schedules, or, in the case of older workers, accepting the reality that they move a little slower, Devine said. "There is enough labor out there. Just not in the traditional sense," he said.
Mikitka of WERC said the same people who described wage and availability concerns when Amazon builds a facility also said that, if a market is tight enough, any company can alter the supply-demand balance simply by entering it.
The consensus is that current labor conditions would be tight even if Amazon didn't exist. That's because as big as Amazon has become, it does not dominate an $18 trillion economy. O'Brien of Raymond posits that if Amazon weren't around to capitalize on e-commerce's potential, another company would have done so, noting that U.S. consumer trends were ripe for the type of revolution under way today.
At the same time, however, there is a sense that Amazon isn't doling out any pain that it isn't bringing on itself through its rapid growth. "Right now, finding labor is the single biggest challenge across the board for everyone, and especially [for] Amazon," said Marc Wulfraat, president of MWPVL.
If a labor shortage and the higher costs that accompany it persist, folks shouldn't count on a shift to automation to provide substantial relief. Amazon itself has said that its objective is not to use automation to replace its work force, but to supplement it by freeing humans to handle more value-added functions. Devine of ProLogistix, who has long held the view that it would be virtually impossible for technology to substitute for the aggregate value of so many workers, echoed that sentiment. "What we will see automation do is make people more accurate and productive in their work," he said.
Devine said he doesn't foresee any time within the next decade where warehouse automation will make a dent in the continued need for human labor.
Autonomous forklift maker Cyngn is deploying its DriveMod Tugger model at COATS Company, the largest full-line wheel service equipment manufacturer in North America, the companies said today.
By delivering the self-driving tuggers to COATS’ 150,000+ square foot manufacturing facility in La Vergne, Tennessee, Cyngn said it would enable COATS to enhance efficiency by automating the delivery of wheel service components from its production lines.
“Cyngn’s self-driving tugger was the perfect solution to support our strategy of advancing automation and incorporating scalable technology seamlessly into our operations,” Steve Bergmeyer, Continuous Improvement and Quality Manager at COATS, said in a release. “With its high load capacity, we can concentrate on increasing our ability to manage heavier components and bulk orders, driving greater efficiency, reducing costs, and accelerating delivery timelines.”
Terms of the deal were not disclosed, but it follows another deployment of DriveMod Tuggers with electric automaker Rivian earlier this year.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
The “2024 Year in Review” report lists the various transportation delays, freight volume restrictions, and infrastructure repair costs of a long string of events. Those disruptions include labor strikes at Canadian ports and postal sites, the U.S. East and Gulf coast port strike; hurricanes Helene, Francine, and Milton; the Francis Scott key Bridge collapse in Baltimore Harbor; the CrowdStrike cyber attack; and Red Sea missile attacks on passing cargo ships.
“While 2024 was characterized by frequent and overlapping disruptions that exposed many supply chain vulnerabilities, it was also a year of resilience,” the Project44 report said. “From labor strikes and natural disasters to geopolitical tensions, each event served as a critical learning opportunity, underscoring the necessity for robust contingency planning, effective labor relations, and durable infrastructure. As supply chains continue to evolve, the lessons learned this past year highlight the increased importance of proactive measures and collaborative efforts. These strategies are essential to fostering stability and adaptability in a world where unpredictability is becoming the norm.”
In addition to tallying the supply chain impact of those events, the report also made four broad predictions for trends in 2025 that may affect logistics operations. In Project44’s analysis, they include:
More technology and automation will be introduced into supply chains, particularly ports. This will help make operations more efficient but also increase the risk of cybersecurity attacks and service interruptions due to glitches and bugs. This could also add tensions among the labor pool and unions, who do not want jobs to be replaced with automation.
The new administration in the United States introduces a lot of uncertainty, with talks of major tariffs for numerous countries as well as talks of US freight getting preferential treatment through the Panama Canal. If these things do come to fruition, expect to see shifts in global trade patterns and sourcing.
Natural disasters will continue to become more frequent and more severe, as exhibited by the wildfires in Los Angeles and the winter storms throughout the southern states in the U.S. As a result, expect companies to invest more heavily in sustainability to mitigate climate change.
The peace treaty announced on Wednesday between Isael and Hamas in the Middle East could support increased freight volumes returning to the Suez Canal as political crisis in the area are resolved.
The French transportation visibility provider Shippeo today said it has raised $30 million in financial backing, saying the money will support its accelerated expansion across North America and APAC, while driving enhancements to its “Real-Time Transportation Visibility Platform” product.
The funding round was led by Woven Capital, Toyota’s growth fund, with participation from existing investors: Battery Ventures, Partech, NGP Capital, Bpifrance Digital Venture, LFX Venture Partners, Shift4Good and Yamaha Motor Ventures. With this round, Shippeo’s total funding exceeds $140 million.
Shippeo says it offers real-time shipment tracking across all transport modes, helping companies create sustainable, resilient supply chains. Its platform enables users to reduce logistics-related carbon emissions by making informed trade-offs between modes and carriers based on carbon footprint data.
"Global supply chains are facing unprecedented complexity, and real-time transport visibility is essential for building resilience” Prashant Bothra, Principal at Woven Capital, who is joining the Shippeo board, said in a release. “Shippeo’s platform empowers businesses to proactively address disruptions by transforming fragmented operations into streamlined, data-driven processes across all transport modes, offering precise tracking and predictive ETAs at scale—capabilities that would be resource-intensive to develop in-house. We are excited to support Shippeo’s journey to accelerate digitization while enhancing cost efficiency, planning accuracy, and customer experience across the supply chain.”
Donald Trump has been clear that he plans to hit the ground running after his inauguration on January 20, launching ambitious plans that could have significant repercussions for global supply chains.
As Mark Baxa, CSCMP president and CEO, says in the executive forward to the white paper, the incoming Trump Administration and a majority Republican congress are “poised to reshape trade policies, regulatory frameworks, and the very fabric of how we approach global commerce.”
The paper is written by import/export expert Thomas Cook, managing director for Blue Tiger International, a U.S.-based supply chain management consulting company that focuses on international trade. Cook is the former CEO of American River International in New York and Apex Global Logistics Supply Chain Operation in Los Angeles and has written 19 books on global trade.
In the paper, Cook, of course, takes a close look at tariff implications and new trade deals, emphasizing that Trump will seek revisions that will favor U.S. businesses and encourage manufacturing to return to the U.S. The paper, however, also looks beyond global trade to addresses topics such as Trump’s tougher stance on immigration and the possibility of mass deportations, greater support of Israel in the Middle East, proposals for increased energy production and mining, and intent to end the war in the Ukraine.
In general, Cook believes that many of the administration’s new policies will be beneficial to the overall economy. He does warn, however, that some policies will be disruptive and add risk and cost to global supply chains.
In light of those risks and possible disruptions, Cook’s paper offers 14 recommendations. Some of which include:
Create a team responsible for studying the changes Trump will introduce when he takes office;
Attend trade shows and make connections with vendors, suppliers, and service providers who can help you navigate those changes;
Consider becoming C-TPAT (Customs-Trade Partnership Against Terrorism) certified to help mitigate potential import/export issues;
Adopt a risk management mindset and shift from focusing on lowest cost to best value for your spend;
Increase collaboration with internal and external partners;
Expect warehousing costs to rise in the short term as companies look to bring in foreign-made goods ahead of tariffs;
Expect greater scrutiny from U.S. Customs and Border Patrol of origin statements for imports in recognition of attempts by some Chinese manufacturers to evade U.S. import policies;
Reduce dependency on China for sourcing; and
Consider manufacturing and/or sourcing in the United States.
Cook advises readers to expect a loosening up of regulations and a reduction in government under Trump. He warns that while some world leaders will look to work with Trump, others will take more of a defiant stance. As a result, companies should expect to see retaliatory tariffs and duties on exports.
Cook concludes by offering advice to the incoming administration, including being sensitive to the effect retaliatory tariffs can have on American exports, working on federal debt reduction, and considering promoting free trade zones. He also proposes an ambitious water works program through the Army Corps of Engineers.