UPS and FedEx have faced major challenges in B2C shipping, not least of which are shippers who expect something for nothing. Now, they're sending clear signals that things are about to change.
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Satish Jindel, the president of transport consultancy SJ Consulting, had a conversation recently with one of his clients, a large retailer. According to Jindel, the retailer, which spends millions of dollars a year with FedEx Corp., complained that its rep wasn't keen on handling more of its parcel volumes.
Jindel, whose street cred frees him to administer tough love when deemed appropriate, told the retailer he wasn't surprised by the rep's reaction. "It's to be expected when retailers want parcel carriers to deliver to residences at unprofitable pricing just because they've spoiled consumers with free shipping," he said in a phone interview. Retailers, Jindel added, "can't expect FedEx to subsidize free shipping. They have to come up with creative ways to recover that cost."
So far, retailers have been about as creative as a sledgehammer. Caught between offering a supposedly "free" perk and still having to pay parcel carriers for their services, retailers have forced lower rates down their vendors' throats. However, Memphis, Tenn.-based FedEx and its chief rival, Atlanta-based UPS Inc., have had enough. They recognize it is impossible to turn their backs on business-to-consumer (B2C) volumes given their growing relevance (see Exhibit 1), and they are reconfiguring their networks to handle the business more cost-effectively. At the same time, though, the giants are signaling to retailers that they should begin accepting compensatory rates, or they should find another carrier.
MANY PACKAGES, NO PROFITS
Frederick W. Smith, FedEx's founder, chairman, and CEO, spoke bluntly about the profitability problem last December during the company's quarterly analyst call, acknowledging that there are e-commerce shipments it doesn't make any money on. T. Michael Glenn, FedEx's number-two executive until he retired at the end of 2016, said on the call that FedEx had "discontinued relations with a few customers" during the peak holiday season because their shipping profiles didn't align with the company's objectives of volume expansion and yield improvement.
Steve Gaut, UPS's chief spokesman, said in an e-mail accompanying its fourth-quarter results on Jan. 31 that the company must be "appropriately compensated" for the costs of expanding its physical and IT networks. At UPS, where B2C traffic in 2018 is expected to exceed business-to-business (B2B) volumes for the first time ever, 2017 capital expenditures will total $4 billion, up more than 30 percent from 2016 levels.
UPS is spending hundreds of millions of dollars to automate its "Tier 1" U.S. hubs that today handle a little more than half its domestic volume. The modernization should improve network productivity by up to 25 percent when the work is done sometime in 2019, according to Rob Martinez, president and CEO of Shipware LLC, a consultancy. This will allow UPS to route up to 60 percent of its total U.S. ground volumes through Tier 1 hubs, Martinez said.
FedEx Ground, the ground parcel unit that handles the bulk of FedEx's e-commerce deliveries, has added four major U.S. hubs and 19 automated stations in the past year alone, a 10 million-square-foot expansion. Smith called the pace of the build-out "one of the most remarkable things I've seen in my career."
However, massive investments will take a bite out of the carriers' revenues if the traffic mix isn't optimal. UPS's fourth-quarter revenue came in lighter than expected, in part because more customers used its cheaper "SurePost" service, where shipments are tendered to the U.S. Postal Service (USPS) for last-mile delivery, rather than moving solely through the UPS network, where the company could charge more. Wall Street proceeded to punish UPS's share price in the short run; from Jan. 31 through Feb. 2, the price of UPS's shares fell about $11 a share. FedEx shares fell about half that amount. (Both companies' shares have rebounded as of Feb. 10, the day this story was filed.)
At UPS, domestic B2C operating margins have ranged between 11.6 percent and 14.2 percent from the start of 2013 through the fourth quarter of 2016, according to SJ data. However, B2C margin growth has been compressed, albeit slightly, over that time. From the end of 2013 through the end of last year, domestic margins have fallen by 0.6 percent, SJ said. (See Exhibit 2.)
A ROBUST TOOLKIT
Retailers should take heed of the carriers' warnings about price adjustments. First off, there aren't many alternatives. USPS offers low prices and abundant last-mile capacity, but Smith on the analyst call argued that as a primarily last-mile carrier, USPS doesn't have the capabilities to deliver the so-called "upstream" services to parcel shippers and their customers. Amazon.com Inc., the Seattle-based e-tailer, is building out a transport and logistics network to fulfill orders placed on its website as well as those of third-party merchants using Amazon's services. Still, for retailers already competing with Amazon, using its delivery services would be akin to sleeping with the enemy.
If history is any guide, UPS and FedEx will find ways to surmount the e-commerce challenge. They raise their published rates annually, though they often agree to givebacks in return for large volumes. They have squeezed retailers in recent years by charging more for shipments that fail to meet certain dimensional parameters, and they continually impose an array of "accessorial" charges, fees for services beyond the basic delivery.
The carriers also laid down the law this past peak season, putting retailers on notice that the rules of the game had changed. Both adjusted their time-definite express delivery commitments during the critical final week before Christmas, directing drivers to deliver by the end of a committed day rather than by a specific time, according to SJ. In addition, FedEx Ground suspended its ground service guarantees for the entire peak season, while UPS did the same for Cyber Week (the week after Thanksgiving) and Christmas week, according to the firm. The adjustments to the delivery guarantees were designed to blunt the cost impact of residential delivery spikes rather than to maintain profitability by levying additional charges, SJ said.
Perhaps most significant, both are working to generate sufficient e-commerce delivery densities to reduce costs and capture more of the last-mile e-commerce traffic that they have historically tendered to USPS. The companies have operational alliances with USPS where residential packages are inducted deep into the postal network for last-mile delivery by postal carriers. USPS prices the service cheaply because it is already required by law to serve every U.S. address and can pick up or drop off parcels along the way. Though the model is popular with FedEx and UPS customers, the carriers don't generate much revenue from it and have to share what they take in with USPS.
FedEx is also consolidating shipments moving in its FedEx Ground, FedEx Home Delivery, and "SmartPost" service (FedEx's joint service with USPS) in a bid to boost efficiency. UPS, meanwhile, has created about 8,000 U.S. "access points," commercial establishments in residential neighborhoods where packages are dropped off for customers to pick up. Customers using the company's "My Choice" service can redirect a package to a convenient dropoff location. The strategy benefits UPS by consolidating multiple residential stops into one commercial stop, which optimizes UPS's network and minimizes costly "not at home" delivery attempts, said Martinez of Shipware. In addition, UPS has expanded its "Synchronized Delivery Solutions" capabilities, creating what Martinez calls "synthetic density" to speed up or slow down package deliveries so multiple packages get delivered at the same time.
The strategy of diverting last-mile deliveries into the carriers' own systems appears to be paying off, at least at UPS; its drivers now deliver about 35 percent of packages moving under its postal product rather than letting USPS do it. FedEx is nowhere near that level. However, few would bet against the company should it decide to follow the same course.
USPS, for its part, is concerned. In a Feb. 9 government filing, it acknowledged that the growth of that business—known in the postal world as "Parcel Select"—could be jeopardized if three of its biggest customers continue building out rival networks. USPS didn't identify the carriers, but it's clear that they are FedEx, UPS, and Amazon.
There's no question FedEx and UPS can pull multiple levers to get ahead of the e-commerce tsunami. However, they may still find it tough going unless they can convince retailers that they can't constantly demand lower prices just because they've made service commitments to consumers that they may now regret. "Bending the cost curve isn't just about density, but revenue per stop," Martinez said. "We see both carriers walking away if margins are forced too low." For retailers and other B2C shippers, that may require building a bit more cushion into their parcel delivery budgets.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."