Ben Ames has spent 20 years as a journalist since starting out as a daily newspaper reporter in Pennsylvania in 1995. From 1999 forward, he has focused on business and technology reporting for a number of trade journals, beginning when he joined Design News and Modern Materials Handling magazines. Ames is author of the trail guide "Hiking Massachusetts" and is a graduate of the Columbia School of Journalism.
A transportation management system (TMS) is a crucial tool for controlling the costs of moving goods. Designed to automate the transportation component of the supply chain, this powerful software enables large companies to manage scheduling, routing, carrier oversight, load tendering, and consolidation all in one place, making the shipper more efficient and accurate, according to the industry group MHI.
However, many small and medium-sized businesses (SMBs) say this full range of capabilities represents a bigger toolbox than they need or can afford. In response, TMS vendors have started offering simpler, streamlined, less expensive options crafted for these users. The change has come just in time, as globalization and e-commerce are opening new markets to SMBs, allowing them to work with suppliers and customers around the world.
BIGGER MENU FOR SMALL SHIPPERS
Until now, SMBs that were unable to afford or maintain an enterprise TMS platform were faced with a stark choice: either manage their operations with a rudimentary in-house TMS or partner with a third-party logistics service provider (3PL) that could provide one for them.
"It used to be that shippers would choose to partner with a 3PL for greater expertise or pick a TMS to use within their own four walls if they wanted to own the data and integrate it with their own ERP [enterprise resource planning] or WMS [warehouse management system]," said Daniel Vertachnik, chief sales officer at supply chain software developer Kewill PLC.
But the marketplace is starting to change. Kewill recently made waves in the supply chain software segment when it acquired rival TMS provider LeanLogistics, a move that some saw as a case of a pure-play technology provider seeking to defend its turf against the 3PLs that are bringing proprietary software solutions to a broader market.
The merger is also an indication that vendors are looking for ways to expand their product portfolios in order to offer more options and serve a broader range of customers. That larger menu of options often includes versions tailored to different software delivery models.
For example, many small shippers are choosing TMS products that are offered on a software-as-a-service (SaaS) basis, subscribing to the cloud-based software for a relatively modest monthly fee rather than footing the cost of on-premise computing equipment and an IT staff, said Vertachnik.
Web-based TMS solutions offer other advantages as well. In addition to the "very low cost of ownership," their pluses include simplicity and swift implementation, according to Scott Vanselous, executive vice president for marketing and strategy at TMW Systems Inc. TMW offers TMS platforms for enterprise users and is also part-owner of 3Gtms Inc., whose 3G-TM planning and shipment management software is designed for SMB users.
"The reason we can go in and deploy it quickly is that the system has been designed as one application," Vanselous said. "Other TMS systems are trying to conquer the world and optimize global shipments, but the reality is that most SMBs rely on freight forwarders to do that."
Many small businesses start out by developing their own TMS platforms, but as they grow, they discover those basic software applications can't keep up with increasingly complex transportation demands, Vanselous said. SMBs that find on-premise TMS platforms to be too costly often turn to an SaaS product so they can save money on hardware and IT management.
THE GREAT MARKET DIVIDE
Who provides transportation management software?
The following are some of the vendors that offer transportation management systems (TMS), either on a standalone basis or via the SaaS model (or both).
This increasing diversity of options in the TMS sector is a result of the bifurcation of the market between products designed for large shippers and those made for small to medium-sized businesses, said industry analyst Dwight Klappich, a vice president with Gartner.
Gartner defines large shippers as those with an annual freight spend of $75 million to $100 million and complex, multimodal transportation needs. Such customers typically own a TMS already, having chosen a sophisticated TMS product from vendors like Oracle, JDA, SAP, and Manhattan Associates, Klappich said.
In contrast, mid-tier shippers are those with annual freight budgets of $25 million to $50 million. These shippers have long been underserved by software vendors that were more focused on larger customers, but lately that has started to change, according to Klappich. "Now, we have a whole lot of good vendors going after that next tier. That's where we will see a lot of activity in the next five years," he said.
These providers—which include MercuryGate, Cloud Logistics, and 3Gtms—understand that "small and medium shippers are not just 'little big shippers,'" but have their own requirements, he said. For instance, small companies typically place a high value on an intuitive user interface, while large buyers seek complex features like load design tools and optimization engines that calculate the most efficient way to route goods through a complex supply chain.
Other TMS features typically demanded by small and midsized users include quick and easy implementation, the ability to pay for only the features they need, and the option to add more advanced features with the click of a mouse as their business grows, said Tony Wayda, supply chain practice senior director and principal at Boulder, Colo., consulting firm SCApath.
While vendors are capable of supplying any and all of these options if needed, most realize that smaller users may not have the appetite for such a full plate all at once. By offering customers only the tools they need, they have tapped into a pent-up demand.
"Midrange users have been undeserved by vendors, and they are starting to wake up to the full value of a TMS," said Klappich. "[Medium-sized] shippers now realize that these are high-value instruments. If you can save 10 percent—heck, 5 percent—for someone with a $50 million freight bill, you can save a lot of money, even without an optimizer."
MIX-AND-MATCH SERVICES
Demand from the SMB side will remain strong for the near future, since it's estimated that less than a third of small and midsized companies now have TMS systems.
Plus, it's likely they'll use them in new and creative ways. In addition to the basic trio of TMS options—hosting a TMS application on the user's premises, subscribing to an SaaS-based model, or partnering with a 3PL—users will increasingly deploy a hybrid model, Wayda said. Aided by more user-friendly software platforms, shippers will increasingly mix and match the functions they manage themselves and the ones they outsource to a logistics service provider (LSP).
"On-premise TMS is slowly going away; there are far too many benefits of an SaaS solution," Wayda said. "I see the LSP hybrid model growing for companies that have some resources but need additional transportation heads to help manage certain components and functions."
ANALYZE THIS!
One notable way a TMS investment can pay off for small and medium-sized shippers is through data analytics that were previously available only to the large shippers and 3PLs that could afford to buy their own TMS software and control the data they produced.
"A good TMS is a data warehouse," said Kewill's Vertachnik. Whether a business hosts its TMS on its premises or accesses it from a server in the cloud, it can squeeze extra profit from the software by digging into the data it collects.
What makes that possible is the software's extraordinary tracking ability. Every time a company manages a shipment via its TMS, the software accumulates mounds of information, recording details about costs, carriers, on-time performance, billing history, and more. Over time, patterns and trends begin to emerge. A savvy user can then mine the data for opportunities to cut costs and eliminate waste, Vertachnik said.
Beyond that, the information in the database can prove valuable in providing supply chain visibility, supporting negotiations for financial settlements, and, in the case of cross-border shipments, maintaining the history required for customs compliance. Plus, it can provide the basis for benchmarking delivery performance against industry averages as well as by lane, mode, or region.
Faced with this wide array of options, customers in the increasingly diverse TMS marketplace must do their homework when picking the best software for their unique business.
"You really have to do your research, whether you're a shipper, a carrier, or an LSP," Vertachnik said. "But it's worth it, because your biggest savings are in transportation management, through efficiencies, processes, and cost. And those come from a 3PL or a TMS."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."