Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Has Wal-Mart closed the e-fulfillment barn door long after Jeff Bezos and Co. have scampered down the road? The answer may not only determine which U.S. retailer gains the upper hand in the years ahead, but may gauge the future for the most successful retailer in history.
Wal-Mart Stores Inc.'s decision to pilot an unlimited and guaranteed two-day delivery service for online orders to counter Bezos' Seattle-based Amazon.com Inc.'s successful two-day delivery offering, called "Prime," is the Bentonville, Ark.-based giant's most ambitious step yet to cut into its rival's lead in online sales, growth, and mind share. Wal-Mart had offered a three-day guarantee for online deliveries.
Wal-Mart is rolling out the heavy artillery: About 6,000 tractor-trailers that comprise one of the country's largest private fleets as well as a cluster of regional carriers; 4,573 U.S. stores that could be used as potential fulfillment locations; and eight distribution centers dedicated to the service. For good measure, it will charge a $49 annual subscription fee for the service, $50 less than Amazon charges for Prime.
The launch, which Wal-Mart has not commented on publicly on its web site or in response to media requests for additional information, comes at a key point in what is likely to resemble a high-stakes e-tailing cage match. Amazon is coming off a rock-solid first quarter, where it actually made money from businesses other than selling Internet cloud capacity. Sales rose 28 percent year-over-year. Amazon has also begun to control its own two-day delivery network by leasing 40 Boeing 767-300 air freighters from cargo carriers Air Transport Services Group Inc. and Atlas Air Worldwide Holdings Inc.
Wal-Mart, by contrast, reported a modest 8-percent gain in global e-commerce volume in its fiscal 2016 fourth quarter, which ended January 31. It posts fiscal 2017 first-quarter results tomorrow. The company, which reported $482 billion in revenue in its 2016 fiscal year, does not break out online sales in dollar terms. However, consultancy Shipware LLC estimates that, as of last October, online sales accounted for just 2.5 percent of Wal-Mart's total sales.
Wal-Mart, already years behind Amazon in e-tailing success and prowess, must emulate Amazon's philosophy of providing a "buy anywhere and anytime" experience to consumers and businesses, but do it in a way that leverages Wal-Mart's unique assets—namely, its large store network, said Satish Jindel, who runs the SJ Consulting Group Inc. transport and logistics consultancy.
Jindel said the company should designate one or two stores in each market as that market's fulfillment locations. Ironically, fellow retailer Sears Holdings Corp., which lost much of its retail marketing dominance at the hands of Wal-Mart, has adopted such an approach to meet omnichannel demand. He said he was doubtful that Wal-Mart could consistently hit two-day delivery targets by fulfilling from the eight DCs alone, without bringing the store network into play.
What Wal-Mart must avoid is copying Amazon's execution, not only because the two companies come at retailing from totally different backgrounds, but because no one is more efficient than Amazon at executing its model, Jindel added. "Wal-Mart can't run its e-commerce business by the rules written by Amazon," Jindel said in a phone interview Monday.
Bradley James Cook, managing director of spend-management and procurement consultancy Total Procurement Solutions LLC, thinks otherwise. He contends that eight DCs is more than enough for Wal-Mart to fulfill consistently, and that the physical stores would be needed only as sources of backup inventory. The mix of physical stores and DCs may be the proving ground for Wal-Mart's next move, which would be next-day deliveries, Cook said.
The analyst added that even one DC might be adequate for Wal-Mart's current task at hand, as long as the company is prepared to absorb the higher transportation expenses required to deliver over longer distances. "It just depends on what they want their shipping costs to be," he said in an interview Monday at the MHI annual meeting in Atlanta.
Wal-Mart's dilemma, Cook said, has less to do with the network that's needed to move the stuff and more to do with the amount of stuff it has available to move. "The breadth of products Amazon sells is so much greater than what Wal-Mart offers," he said. Wal-Mart can't go head to head with Amazon unless it expands its online selection, he added.
James A. Cooke, principal analyst at consultancy Nucleus Research, said in-store fulfillment poses more problems than opportunities. For one, there is a lack of visibility at the item level, meaning store employees may know the product is there, but not exactly where, he said. Radio-frequency identification (RFID) tags that identify a product's location are fine for expensive items like jewelry and electronics, Cooke said, but it would be too costly and time-consuming to tag every item in a superstore.
The store fulfillment model also suffers from unfavorable comparisons to the dedicated DC operation in terms of labor costs relative to productivity, according to Cooke. Hourly picking productivity at the dedicated DC level can be eight times faster than in a store setting, especially if the brick-and-mortar retailer also has floor workers helping with customers, Cooke said.
Wal-Mart's best chance lies with transforming shuttered stores into fulfillment houses where is it practicable to do so, Cooke said. The company closed 154 U.S. stores earlier this year. The challenge, he said, would be to identify which of those "dark" locations can tolerate a steady stream of vehicles moving in and out without causing massive traffic congestion, which would be self-defeating for Wal-Mart's fulfillment model and risk generating ill will with surrounding businesses and industries.
For traditional retailers trying to make sense of an unfamiliar logistics model, it is a daily balancing act to allocate orders across different nodes, and to do so cost-effectively. Jindel of SJ, who last week released a summary of a white paper saying that Wal-Mart has a clouded future in a world dominated by Amazon, said Wal-Mart's future as a retailing force depends on the company achieving that delicate balance.
"They better wake up, or they'll find themselves like Sears, losing business every year," Jindel warned.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."