Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
The business of diesel fuel surcharges has grown increasingly complex over their 43-year history and seems to have moved further away than ever from their original purpose, which was to help motor carriers recoup soaring fuel costs triggered by the 1973-74 Arab oil embargo.
Shippers who get hit with the passed-on costs are sympathetic to the carriers' need to manage a cost whose fluctuations are beyond their control. At the same time, they believe the surcharge mechanism has gone from being a clean pass-through of fuel costs to an arbitrage designed to enhance a carrier's revenue and profit. "There are a lot of games that can be played with fuel," said Terri Reid, director of transportation, international and retail logistics, for Caleres, a St. Louis-based footwear company, and a big truck user.
Because surcharges are part of shipper-carrier contracts and are not regulated, the potential for free-market double-dealing is always present. For example, the surcharge formula (more on that below) is based in part on a fleet's fuel efficiency, and many modern-day fleets boast the most efficient trucks in the industry's history. Yet surcharges are based on a lower miles-per-gallon (mpg) threshold that becomes detrimental to the shipper when calculating fuel costs, according to critics.
Large truckers buying fuel in bulk will negotiate huge discounts and rebates from truckstop operators, but then will pocket the difference between their wholesale costs and the surcharge revenue based on a government-published weekly index that prices fuel at the retail level, critics contend.
Some carriers bake surcharges into their base rates, a step that eliminates a shipper's ability to see the charges for a key element of a trucker's pass-through costs. A freight broker working in the spot, or non-contract, arena, which accounts for 25 to 30 percent of the total truckload market, incorporates a fuel surcharge into the total price it offers its shipper customers. As a result, a shipper using a broker doesn't know the impact of fuel on its overall cost.
Larry Menaker, a Chicago-based consultant who has been around the business for decades, said that surcharges, while not perfect, have generally lived up to their original intent. However, Menaker acknowledged that in the $550 billion-a-year truckload sector, where fuel is a significant cost component because of the relatively long lengths of haul, there has been pressure to change "what shippers believe is a broken system." While surcharges in the truckload sector are based on the length of haul, surcharges in the smaller less-than-truckload (LTL) segment are calculated as a percentage of shipment revenue because the haulage lengths are shorter.
SURCHARGES EXPLAINED
Surcharges have three components: An index that sets fuel prices and serves as a benchmark for the surcharges; a "peg" or contractually negotiated price above or below which surcharges are or are not imposed; and an "escalator," which determines the actual surcharge amount based on the average mpg of a carrier's fleet. Most of the industry uses an index published each Monday by the Department of Energy's Energy Information Administration (EIA) that surveys about 400 nationwide locations and determines national and regional prices. The EIA index includes a nationwide average price, as well as prices broken down by various regions.
The "peg" can be set anywhere from zero to more than $2 a gallon, depending on a shipper's volume and its preferences (more about that later). From there, the "escalator" formula kicks in, with a one-cent surcharge imposed for every five or six cents by which prices in the EIA index exceed the peg rate. The surcharge paid by the user is the difference between the peg and EIA prices, multiplied by the miles traveled.
For example, a shipper and truckload carrier agree to a peg price of $1.20 a gallon, a level that is fairly common. If weekly pump prices hit $4 a gallon and the interval of increase is set at 6 cents, the surcharge amount comes to 46.6 cents a mile. A load moving 1,000 miles would thus have a $466 surcharge tacked onto the base rate.
The 5- to 6-cent intervals have held sway for years because they match the historical number of miles a heavy-duty truck traveled on a gallon of fuel. However, truckload fleets with modern equipment get between 6.3 and 6.5 mpg, according to various estimates. Some trucks get as much as 7 mpg, but that isn't the norm.
Because the EIA numbers are nearly always above the pegs, surcharges have become a part of everyday shipping. However, with the weekly EIA nationwide price at $2.07 a gallon, the lowest inflation-adjusted level since December 2002, prices are approaching pegs that have been set at the upper end of the range.
TAKE THIS PEG AND ... !
Here's where it gets interesting. Though a higher peg means a smaller fuel surcharge, it also translates into a higher line-haul rate, since the carrier needs to recoup the foregone surcharge revenue one way or another. While a lower peg results in higher surcharges for the shipper, it would, at least in theory, be offset by declines in the base rate because the carriers were receiving more compensation for fuel.
Shipper-carrier contracts effectively become a roll of the dice; pegs are negotiated based in part on fuel price forecasts, which may or may not be accurate, but also on whether a shipper, not wanting to be bothered with fuel price volatility, would rather live with a high peg, pay virtually no fuel surcharges, and work toward negotiating a more favorable line-haul rate. Chris Lee, vice president of Bridge City, Texas-based ProMiles Software, a firm that provides real-time fuel-price tracking for carriers, said shippers in that scenario get a level of fuel price predictability that wouldn't be available with a lower peg and might be willing to absorb higher line-haul rates as a trade-off.
Lee said he knows of a large shipper, which he did not identify, that negotiated a contract for 2016 with a peg price of $2.50 a gallon. With the carrier getting six miles to the gallon, it embeds 41.6 cents a mile into the line-haul rate to cover its imputed fuel cost. However, with fuel prices on its lanes running around $2 a gallon, the carrier's actual fill-up cost is 33.3 cents per mile, Lee estimates. That 8.3-cent-a-mile difference—multiplied by thousands of miles driven—comes out of the shipper's pocket and goes straight to the carrier's bottom line, he said.
The dilemma for shippers is compounded by the variance in prices from, say, the Midwest and Gulf Coast, where diesel is cheaper, to the Northeast, where costs are higher. Fuel for a Dallas-to-Chicago run costs $1.92 a gallon, while a Boston-to Chicago trip clocks in at $2.21, according to ProMiles' current estimates. Yet only 10 miles separate the respective distances, Lee said. If the pegs on each run were the same, the difference in prices could be easily compared, Lee said. Not so, however, if the peg on one lane was set at $1.50 a gallon, and the other at $2 a gallon, he added.
ZERO TOLERANCE
Much of the head-spinning would disappear if the industry eliminated the peg altogether, let surcharges effectively cover all of the fuel cost, and let the chips fall where they may in line-haul rate negotiations, according to several experts. A zero peg eliminates pricing variability and gives carriers an incentive to invest in more fuel-efficient equipment and run their networks more efficiently to reduce wasteful fuel burn, they contend.
"Everything other than a zero base is artificial and manipulated," said Craig Dickman, founder of Breakthrough Fuel LLC, a Green Bay, Wis.-based consultancy that provides shippers with daily fuel pricing across all requested lanes, among other services. Chris Caplice, executive director of the Massachusetts Institute of Technology's Center for Transportation & Logistics, said a zero peg is easy to administer and understand, and imposes needed and beneficial discipline on carriers to improve their operations.
Caplice added that 99 percent of the industry still uses a peg, although several high-profile companies and huge shippers like Charlotte, N.C.-based Chiquita Brands International Inc. and Chicago-based Kraft Heinz Co. have adopted the zero-peg formula. Dickman offers a different view: About 68 percent of its shipper customers don't use a peg, up from 7.5 percent in 2011, he said.
Real-time pricing visibility and transparency, which can only be realized through information technology, is critical to distance the industry from the peg formula. Today, sophisticated tracking software can update diesel prices each day—sometimes multiple times a day—across a network of thousands of truckstops and service stations. At Breakthrough Fuel, shippers transmit their daily lane activity, which Breakthrough then runs through its systems to produce real-time fuel price data at all truckstops appearing on every requested lane. Breakthrough analyzes how fuel taxes, which vary from state to state, affect overall prices and provides market intelligence to accompany the data.
Dickman acknowledged that even sophisticated shippers have said its system takes some getting used to. Eventually, though, they gain better visibility into the role that fuel plays in their cost structure, he said. Dickman said his model goes a step further than a "zero peg" approach by creating a "surcharge free" mechanism for fuel reimbursement based on real-time rates that are sensitive to time, geography, and taxes. A carrier is fairly and accurately reimbursed for its costs based on the way it purchases fuel and pays applicable taxes, he said.
Lee of ProMiles said his firm's database, which can be updated every half hour, covers about 5,000 truckstops and service stations each day, compared with EIA's survey of 400 truckstops and service stations each week. Lee added that ProMiles' surveys exclude truckstops that also pump automotive diesel because those prices tend to skew the overall price trend higher. As a result, the average truck diesel prices in ProMiles' database are usually 2 to 6 cents a gallon below the average EIA prices, he said.
Advocates of the "zero peg" approach said the shift would not save shippers money. Carriers will be paid the same, whether it is in the form of higher fuel surcharge revenue or increased line-haul rates, they said. What will happen, they argued, is that shippers will have the confidence of knowing their fuel costs are exactly what they think they should be, and that both shipper and carrier will gain if fleet and network efficiency are improved.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."