Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
It was launched five years ago with little fanfare. It has mostly driven under the radar since then, despite its association with perhaps the world's most famous brand. Now, it has hit the nation's highways full-bore in an effort to become its parent's next billion-dollar-a-year business.
In 2010, senior executives at Charlotte, N.C.-based Coca-Cola Bottling Co. Consolidated, the largest independent U.S. bottler of Coca-Cola products, recognized that demand for truck capacity to carry Atlanta-based Coke's products had leveled off within its geographies, a trend that mirrored a broader trend of slowing demand for many of the beverage giant's products. The executives also knew the bottler's trucks generally returned empty after the drivers made their deliveries, a common scenario for private fleets whose mission is to return to the base location to load up the company's freight for another run.
In an effort to boost the fleet's capacity utilization and develop a whole new revenue stream, the executives decided to do what few had done with their own equipment: They formed a wholly owned subsidiary to offer an over-the-road dry-van truckload service to all qualified comers. They dubbed the unit "Red Classic."
To get the operation off the ground, Red Classic's trucks—the unit operates 500 power units pulling 53-foot trailers—transported mostly backhaul shipments from Coke's raw materials vendors, as well as materials to be consumed by the bottler. But as the unit got its sea legs, the emphasis began to change. Today, Red Classic has 200 non-Coke customers and is angling for far more. Red Classic's fleet now handles more headhaul traffic than it does backhaul shipments. About 60 percent of its overall revenue, the amount of which the unit would not disclose, comes from freight tendered by property brokers that arrange transport for shippers.
Not surprisingly, Coke Consolidated's business still takes priority on Red Classic's headhauls, with the parent accounting for 60 to 65 percent of the carrier's traffic. However, David A. Heller, senior director of sales, marketing, and strategies for Red Classic, said the carrier's overall focus is to untether itself from the parent's—and by extension, Coke's—long rope. "Our objective is to grow the non-Coke business," Heller said in a late-September interview at the Council of Supply Chain Management Professionals' (CSCMP) annual conference, part of the unit's effort to expand its visibility within the shipping community. Red Classic's customers "will not get kicked to the curb because of Coke," Heller added.
Heller said in a subsequent e-mail that Red Classic is looking to penetrate the "dedicated contract carriage" category, where big shippers sign multiyear agreements that guarantee a specific amount of capacity in return for their carrier partners' being paid for a certain number of roundtrip miles driven. Such agreements have become more popular as a tightening market for qualified truck drivers puts capacity in certain key lanes at a premium. However, they generally make economic sense only for shippers with substantial two-way traffic flows or whose one-way traffic is so meaningfully large that they are willing to absorb the roundtrip costs even if there isn't much coming back.
As of the end of September, Red Classic had 370 company drivers and 80 owner-operators, with an average length-of-haul of 130 miles. Red Classic will restrict its haulage to what Heller called "food grade" commodities, saying Red Classic does not want to risk commingling Coke products with non-consumable items. For Coke products, Red Classic's fleet will operate from plants to the store level. Coke's familiar vehicles with the doors that are manually raised from the side will continue to be the exclusive hauler of product from its distribution centers to the stores.
END OF EMPTY MILES
Heller forecast that Red Classic would not be the last private fleet to attempt to wring revenue out of tractors that in the past ran backhauls with empty or near-empty trailers. As capacity is expected to shrink in the years ahead due to a shortage of drivers and an increase in regulatory requirements that could take many smaller operators off the road, deep-pocketed asset-based carriers like Red Classic will be well positioned to benefit, he said. Armed with sophisticated transportation management system (TMS) technology, for-hire, dedicated, and private fleets, in theory, could optimize their equipment by better positioning headhaul and backhaul movements to capture available loads.
There is little doubt that empty miles are inefficient, fuel-wasting, and non-revenue-producing albatrosses. About 12.5 percent of all truckload miles driven in 2012 had no freight, according to estimates from consultancy DAT Solutions. Yet for big companies, the logistics of repositioning private fleets just to fill empty trailer space may make it more trouble than it's worth. Big corporations that use private fleets are generally more concerned with getting their trucks and drivers back to their distribution centers as quickly as possible to reload their trailers for another move, according to Charles W. Clowdis Jr., managing director, transportation, for consultancy IHS Economics and Market Risk. Unless backhaul freight is available near headhaul dropoff points, it is counterproductive for fleets to waste their time looking to fill backhaul miles, Clowdis said.
Richard Armstrong, founder and chairman of consultancy Armstrong & Associates Inc., said at a recent conference when the subject of empty backhaul miles came up that fleets are "often better off not trucking goods and simply letting (the equipment) run empty."
Undeterred by the risks, Red Classic is moving forward on the back of its parent's geographic expansion. On Oct. 30, Coke Consolidated, which at this writing had operations in 13 states, said it would expand its distribution territory into Norfolk, Fredericksburg, and Staunton, Va., and Elizabeth City, N.C., under an agreement with Coca-Cola Refreshments USA Inc., a Coke affiliate. Coke Consolidated also signed a definitive agreement to acquire Coca-Cola Refreshments' plants in Sandston, Va., and Baltimore and Silver Spring, Md., for undisclosed sums. In addition, Coke and several of its bottlers, including Coke Consolidated, have formed a "National Product Supply Group" to oversee nationwide supply activities such as infrastructure planning and product sourcing for participating bottlers, Coke Consolidated said in a statement.
In September, Coke Consolidated signed a nonbinding letter of intent with Coke to acquire manufacturing plants in Indianapolis and Portland, Ind., and in Cincinnati. It also expects during 2016 to acquire additional distribution rights from Coca-Cola Refreshments in Delaware, Maryland, Pennsylvania, West Virginia, and the District of Columbia.
The deepening of Coke Consolidated's production and distribution network will open up new markets and opportunities for Red Classic to ply its trade, particularly west of the Mississippi, according to Heller.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."