Consumers are embracing parcel lockers, where they can retrieve (and often return) parcel shipments at their convenience. Delivery firms are taking note.
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Can Nigel Thomas become New York City's parcel locker king? The odds are clearly stacked against him. Major players like UPS Inc., Amazon.com, and the U.S. Postal Service (USPS) would seem poised to claim parcel locker supremacy in the nation's biggest market. By contrast, Thomas's company, Brooklyn-based GoLocker, less than a year old, has lockers in just five locations in the New York borough.
But Thomas, 39, is thinking big. He has set his sights on densely populated areas like Manhattan's Lower East Side, an area packed with multi-unit apartment buildings that generally don't have doormen or concierges to accept packages. He believes that GoLocker's business model, which is based on setting up urban distribution centers where the big delivery firms can drop off packages and avoid making costly and time-consuming residential deliveries, will gain substantial traction. Thomas is also banking on his 14 years of experience as a system engineer at FedEx Corp. to work in his favor because he brings an understanding of logistics practices that he thinks his rivals don't have. GoLocker charges a flat fee ranging from $1.99 a package to $14.99 for unlimited monthly deliveries to lockers. There is no charge to drop off a package.
Thomas may never rule New York's parcel locker domain. But he could carve out a profitable niche. That's because the U.S. market is still uncharted territory. Since November, UPS has pilot tested self-service lockers at nine locations in Chicago; a decision on whether to expand or modify the program, continue as is, or pull the plug will likely be made by the end of October, according to Kalin Robinson, director of new product development for the Atlanta-based shipping and logistics giant. USPS has manual lockers—units that are opened with a key—inside many of its post offices. Since 2012, it has run a pilot program using automated lockers located around post offices in the Northern Virginia suburbs of Washington, D.C. The program, called "GoPost," was expanded in 2013 to Brooklyn and Manhattan. FedEx Corp. has 80 locker locations in Dallas and its home base of Memphis, Tenn., through its "FedEx Ship & Get" program. Amazon launched its locker program four years ago and today has lockers in six states. The Seattle-based e-tailer pays retailers a fee to place its lockers in their locations.
A MATTER OF CONVENIENCE
Parcel lockers operate on the fringes of logistics and will likely continue to do so. But in a world where digitally obsessed consumers want as many options and as much convenience as possible, no one expects the model to disappear. In a 2015 survey commissioned by UPS, one-third of U.S. online shoppers said they want packages sent to locations other than their home, compared with 26 percent in the 2014 survey. A rising preference for alternate delivery locations could become a factor in which retailer a customer selects and which delivery company handles the goods.
The normal locker pickup process works like this: Once a package is delivered to a locker, the customer receives a digital pickup code via e-mail or text message. The customer enters the unique pickup code, as well as personal identification, on a touchscreen at the kiosk. At that point, either the assigned door will open automatically for package collection, or the customer will be prompted to enter the compartment number once it appears on the touchscreen. Generally, customers have up to three days to retrieve the parcels once they receive initial notification.
Parcel lockers today are often used as a backstop delivery option in the event a customer cannot accept a package at the primary location, or if the main delivery point is not secure. Yet that isn't always the case. UPS's "My Choice" program, which allows end customers to direct their own deliveries, has an option for users to redirect their packages to a locker location as long as it's within a predetermined distance from the residence, according to Robinson. USPS has a similar program, according to Kelly Sigmon, vice president of retail and customer service operations. USPS and Amazon also accept returns at locker locations.
Present-day parcel-locker strategy is based more on customer convenience than provider cost. But that may change at some point. For example, UPS sees parcel lockers and "access points" like retail establishments that are open late as important tools to drive down costs by reducing the frequency of repeat attempts at delivery, according to Robinson. "Consumers should keep in mind that they, too, benefit from the parcel carrier's lower operating costs, since the delivery companies base pricing in part on costs," said Rob Martinez, president and CEO of Shipware LLC, a consultancy.
There are few boundaries to selecting parcel locker locations. They can be placed in bodegas, subway systems, condominiums, convenience stores, dry cleaners, or any establishment that provides access during off hours when most people pick up their packages. Or they can be gleaming standalone structures like the UPS prototype in Chicago. There is even talk of developing temperature-controlled lockers that can accommodate shipments of perishables.
THE PUSH INTO CANADA
Although the parcel locker model is relatively new to the United States, it's a familiar one in other parts of the world. For a number of years, parcel lockers have been part of the landscape in Europe, where densely populated and space-constrained urban centers make the lockers relatively popular.
The biggest splash in North America is occurring in Canada, where InPost Canada, a joint venture of UCAN Post Inc. and Polish firm Integer.pl group, a major European parcel locker company, is working on a pilot project with Canpar Courier, one of Canada's largest couriers, to use lockers for second-delivery attempts if the end customer is not present at the primary location. InPost Canada deployed its first locker last November and handled its first parcel in early August. It has received $127 million in financing from various parties; most of the financing went to easyPack, the operating name for the European parcel locker concern. InPost Canada started with 200 locker locations and plans to operate 1,000 nationwide by the end of 2016, the company said in late May.
Tony Jasinski, InPost Canada's CEO, says the company's business model is "agnostic," meaning it will make its equipment available to retailers, delivery firms, or just about anyone willing to pay for it. According to Jasinski, InPost Canada offers a ready-made network that enables users to avoid the hassles and expense of site selection, operation, and maintenance. Some companies will try to build locker networks on their own but may find they've underestimated the work involved just in finding suitable locations, not to mention the ongoing costs and resources to market and operate the equipment. At that point, they may decide to turn to a company like InPost Canada with a core competency in the segment, he said.
Jasinski said, and Robinson of UPS confirmed, that the companies are in advanced talks about a partnership in Canada.
InPost Canada has also developed a "virtual address" program for Canadian consumers that want to order from U.S. retailers that currently don't deliver in Canada. Under the program, Canadians can have merchandise delivered to a specially designated InPost Canada U.S. address. InPost Canada will then transfer the parcels to a locker in Canada for pickup. Consumers will pay a fee for the program, Jasinski said.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."