Reduction in force: Shippers rationalize their universe of 3PL providers
In an effort to avoid high spot market prices, some shippers are bypassing their 3PLs and negotiating directly with truck owners for capacity. Will that come back to haunt them?
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Like everyone else, truck shippers are sweltering through the dog days of summer. Yet as they formulate their 2016 transportation budgets, their strategies may be influenced by what occurred 20 months ago and in the dead of winter.
During a four-month stretch between December 2013 and early March 2014, heavy snow and ice storms paralyzed highways and kept large volumes of truck capacity off the roads. Desperate shippers turned in droves to freight brokers and third-party logistics service providers (3PLs) to find space pretty much at any cost. That meant a disproportionate reliance on the non-contract or "spot" market, where rates are substantially higher than contracted pricing. Several estimates suggested that 40 percent of all truck activity in the quarter went through the spot market; normally, about 15 to 20 percent of truck movements are handled there.
Intermediaries able to fully flex their carrier networks helped shippers get their goods to market. But it came at a high price: Spot rates for dry van trailer services, the most common type of trailer used, hit an all-time high of $2.08 a mile in March 2014, according to DAT Solutions, a research consultancy. Spot van rates stayed in that elevated range into the summer.
For many logistics and procurement executives, 2014 turned into a year of budget busting, with some shippers spending about twice as much on brokerage services as they would normally do. In most cases, top brass tolerated the cost overruns due to the extraordinary wintertime circumstances. Yet CEOs would not be happy with any repeat performances, and they have put their logistics staffs on notice that steps need to be taken to secure appropriate shipping capacity at reasonable rates.
One step has been for shippers to negotiate for capacity directly with the asset owners, thus bypassing the 3PLs and by definition, reducing their sphere of influence. Thomas S. Albrecht, managing director, transportation equity research at investment firm BB&T Capital Markets, said in a recent interview that of about 100 large shippers he spoke with in the past several months, between one-half and three-fourths have scaled back their broker networks or are looking to do so, and are directly engaging motor carriers to handle more of their freight. Shippers are taking that route because they want to reduce their exposure to volatile spot markets and increase service consistency, which they believe comes with having direct access to asset-based truckers who can provide assured capacity, Albrecht said.
Whether it is due to changes in shippers' strategy or better weather in the first quarter of 2015 that allowed contract capacity to keep rolling, spot market demand has been under pressure virtually all year. Spot loads in June were down 21 percent from June 2014 levels, though they were up 5.7 percent sequentially, according to DAT. June's load-to-truck ratios, which measure the number of loads posted on DAT's load boards for every truck posting, were down year over year by 44 percent for van, 51 percent for refrigerated, and 49 percent for flatbed transport, the consultancy said. Spot rates were down 10 percent for van, and in the high single-digits for the other two equipment types, DAT added.
DRACONIAN CUTS
At some shipper companies, the broker cutbacks are resulting in reductions of just a few providers. Other cuts, however, are more draconian. For example, on March 1, a large beverage shipper completed a revamp of its 3PL/broker network that reduced its provider universe to 25 from 130, according to Albrecht, who declined to identify the company. In addition, a big food shipper that had used as many as 90 brokers has a mandate to shrink the count to 36, according to an executive at the company, who spoke on condition of anonymity and asked that the organization not be identified.
Because their products have seasonal spikes, food and beverage shippers typically use more brokers than shippers in other industries so they can accommodate the potential freight overflows during the busy cycles.
The food shipper has so far narrowed its 3PL/broker count to 40, according to the executive. It allocates about 20 percent of its volume and spending to brokers, down from around 29 percent for the past five to 10 years, the executive said. Meanwhile, the shipper is spending more time working directly with carriers, the executive said.
The decision to narrow its broker universe has been in the works for some time, according to the executive. The company has long sought to reduce, if not eliminate, the practice of supporting carrier and broker markups on the same transaction ("margin on a margin," the executive called it). It had also become dissatisfied with geographic overlaps, inconsistent service, and incidents of price gouging that came with having so many brokers. These shortcomings became especially evident during the 2013-14 winter cycle, the executive said.
The executive emphasized that the rationalization of brokers is a long-term strategy that would unlikely be altered even if truck capacity tightens further due to a shortage of equipment and drivers. The company mostly uses regional carriers and therefore, largely relies on brokers with regional capabilities bookended by three or four core nationwide brokers.
Several brokers that were asked to comment for this story either declined to do so or did not respond to requests.
Not everyone is seeing broker rationalization taking place, possibly because many shippers don't work with many providers to start with. "I haven't come across a situation where I've seen a shipper with, say, eight brokers," said Michael P. Regan, founder and chief of relationship development at TranzAct Technologies Inc., a consultancy involved in the 3PL sector. "What I've seen are shippers with one, two, or three brokers." Richard Armstrong, founder and chairman of Armstrong & Associates Inc., a consultancy that closely follows the 3PL segment, said nearly half of large shippers use two to five brokers, while 38 percent use six or more.
Armstrong said shippers aren't consolidating their universe of brokers as much as they are becoming shrewder about whom they use. Big shippers will continue to migrate to a core group of brokers, commonly known today as "domestic transportation managers," that can reliably handle—and optimize—significant volumes, he said. Most of these transactions are handled under contract; spot market transactions are a small part of the total, Armstrong said. These sophisticated providers, which account for a fraction of the 15,500 licensed brokers in the U.S., should see net revenue—gross revenue minus the cost of purchased transportation—increase by 10 percent a year for the foreseeable future, the consultancy said in an industry report published in June.
In addition, not every carrier is experiencing an influx of shipper business that had formerly been handled by brokers. A spokeswoman for Schneider National Inc., a leading truckload carrier and logistics service provider, said Schneider is seeing no evidence of diverted volumes being sent its way.
Albrecht of BB&T said that a shift away from brokers to asset-based carriers might serve shippers well for the balance of 2015 and through next year. However, he expects the pendulum to swing back to the brokers by 2017 as the driver shortage worsens and new government regulations, such as those mandating the use of electronic logging devices in each vehicle, drive up fleet costs, push smaller carriers—which still account for most of the nation's truck operators—out of business, and tighten capacity to unprecedented levels.
At that point, brokers' capacity-procurement capabilities will become more valuable than ever, Albrecht said. Unless carriers can resolve the driver shortage issue, "freight brokers are likely to have another day in the sun" perhaps as early as next year, he said in a mid-June research note.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."