Challenges ranging from labor shortages to fuel price volatility could create kinks in global supply chains in the coming year. And these are just the threats we're aware of.
Art van Bodegraven was, among other roles, chief design officer for the DES Leadership Academy. He passed away on June 18, 2017. He will be greatly missed.
For openers, what's a triple witching hour? In the financial community, the triple witching hour is the last stock market trading session on the third Friday of March, June, September, and December. Three types of securities expire then, and huge trading volumes, often accompanied by wild price swings, are generated. So, this is the culmination of known trends and progressions.
In comparison, a "perfect storm" is the confluence of somewhat random, and otherwise unconnected, negative events. In the supply chain universe, we experience both types of combinations.
What's worse than the triple version of either is a quadruple variant. What's worse than that is a quintuple—and so on.
TODAY'S LOOMING EVENTS AND DEVELOPMENTS
So, whether the next wave to wash over the rocky shores of supply chain management is more a witching hour or a storm, imperfect or not, we need to be alert and aware to possibilities and probabilities. Something is coming; there is always a dark cloud on the horizon, no matter how sunny the day. What follows is a look at some of the looming challenges:
• Dim weight parcel pricing: Let's begin with the highly visible, and somewhat controversial, implementation of dimensional weight pricing for parcel shipments. In the short haul, pun intended, costs for parcel shippers of any consequential volume will go through the roof. Ultimately, thoughtful and proactive companies will mitigate the cost consequences by more intelligent packaging and carrier/mode decisions.
But reaching that equilibrium will take time, and everyone will experience some level of chaos in the interim. Shortsighted shippers may never get it quite right, and we could see shakeouts in the marketplace, with re-allocation of volumes and market repositioning, not to mention business failures, as outcomes.
• Energy and fuel: We may be getting lulled into a false sense of confidence, with drastically lower fuel prices at the pump. We are generating all kinds of energy internally, and Saudi Arabia has just announced a substantive reduction in per-barrel pricing for crude oil. Sleep with one eye open, friends. There is no reason to think that fuel prices will stay low forever.
Global demand—and diversion of domestic production into Europe as a counterweight to the disproportionate power of Russia in supplying the Continent with gas and oil—will ultimately act to drive our prices higher. And the current boon of less pressure on transport costs could disappear overnight.
• Labor and talent capacity: You can't pick up any journal, magazine, whatever, without getting the shakes over either the probability or immediate actuality of talent shortages throughout the supply chain. We see, btw, parallel shortfalls throughout manufacturing, one of the supply chain's major components.
We need, now, and simply don't have, skilled tradespeople. We are looking, not only at the bottom of the barrel, but under the barrel as well, for analysts, engineers, planners, supervisors and managers, IT professionals, network designers, strategists, and on and on. There are just not nearly enough to go around. Whatever talent surpluses there may be are likely not qualified, or contemporary, or multiskilled, or enterprise-aware enough to fill gaps of any significance.
We don't have enough truck drivers, particularly for long distance over-the-road transport, and the gap is growing daily. We don't have enough pick/pack distribution center operatives, certainly to support future needs, and in specific areas of the country, enough to fill immediate needs and/or support future growth.
Remedial programs to retrain, upgrade, bring into the supply chain management (SCM) arena, build from a foundation of military skills for civilian application, and target trade-level vocational training and education are woefully insufficient, uncoordinated, and hit-or-miss bits and pieces of a mere slice of a long-term solution.
Get ready. You are not going to be able to find people to do the job. And your chances of stumbling into a mob of a couple of thousand seasonal workers are dwindling rapidly. How will you deal with the backlash from being unable to meet customer demand for a base with high performance expectations?
• Wages: Hang on to the safety railing, and don't look over the edge. As certain geographies are finding already, when the pool of capable workers is fully employed, what used to be $8- and $9-per-hour jobs are now going for $10.50 to $13.
How does that affect operating margins, and how happy does that make shareholders, CFOs, and the private equity investors in the company? And how tightly do you think the cost management wheel will get turned when one cost element suddenly eclipses budgeted expectations?
It might get worse. We've yet to see more than street demonstrations, but, when fast-food workers can demand a $15 per hour minimum in their industry and we are surrounded by local initiatives to elevate overall minimum wage levels, what will that do to execution-level wages in SCM?
• Resurgence: Meanwhile, we face the challenge of success. As the overall economy continues to, if not rebound, at least get slowly and painfully better, all manner of industries will be reaching out for talent. They won't, most likely, be rehiring those who were on the business end of the ax when times were bad; they'll be after the bright, motivated, contemporary, new generation hotshots—the same ones we are after to join us in the wild and wonderful world of SCM.
Can you say "signing bonus"? Will notoriously tight-fisted logistics companies be willing to compete with the big dogs for a choice cut of whatever prey the pack has brought down? Opinion: They had better be, if they want to be around for the main event when the prelims are over.
• Materials and sourcing: Things that we have taken for granted for decades, or longer, are joining a list of endangered species. Think rare earths, which might have dwindling global supplies, after which there is no more. Or are completely controlled by nations or groups that have no interest in our welfare.
Now, here's a dual potential. One is that prices are likely to rise, even explode, for reasons of either demand or the capriciousness of those controlling supply (or both). Another is that our R&D resources, or our next tier suppliers, or someone's engineers must find alternative materials with acceptable functionality, reliability, and quality.
This is not getting any easier, is it?
• The death of the post office, as we know it: Back to parcel shipment for a moment. One part of solving, or easing, the price/cost challenge is to include the U.S. Postal Service (USPS) in mix-and-match solutions. While this is a topic for discussion in greater detail in another venue, it seems fair to say there is no guarantee whatsoever that the USPS will be up to the challenge.
• Global economic stagnation: There's not much light to brighten the day when we look at flatlining economies around the globe: Slowed growth in China. Little to no growth in the EU nations. Year after year of persistent underemployment, even in the stronger European economies. How long will it be before these factors drag down our ability to export and prosper? How do they affect our physical trade volumes? Are our nuts and bolts of logistics underdeployed because of these issues?
HAD ENOUGH?
There we have some eight possibilities to contemplate during suddenly sleepless nights. Which are parts of perfect storms and which make up some sort of witching hour is a pretty much fruitless discussion. What is important is that you have thought through these and who knows how many other possibilities, in preparing for a somewhat murky future.
We should note that this is not an exhaustive rundown of problems, pitfalls, and possibilities. Los Angeles/Long Beach port congestion could be added to the list, as could our national failure to build and maintain adequate, let alone superlative, supply chain infrastructure. And no doubt, further challenges will have emerged by the time this sees print.
The "Gin for Dinner" incentive seems to steadily grow, but working through these sorts of issues is part of what makes our profession a special challenge, and a special reward.
It appears to have found that buyer in Aptean, a deep-pocketed firm that is backed by the private equity firms TA Associates, Insight Partners, Charlesbank Capital Partners, and Clearlake Capital Group.
Through the purchase, Aptean will gain Logility’s customer catalog of over 500 clients in 80 countries, spanning the consumer durable goods, apparel/accessories, food and beverage, industrial manufacturing, fast moving consumer goods, wholesale distribution, and chemicals verticals.
Aptean will also now own the firm’s technology, which Logility says includes demand planning, inventory and supply optimization, manufacturing operations, network design, and vendor and sourcing management.
“Logility possesses years of experience helping global organizations design, build, and manage their supply chains” Aptean CEO TVN Reddy said in a release. “The Logility platform delivers a mission-critical suite of AI-powered supply chain planning solutions designed to address even the most complex requirements. We look forward to welcoming Logility’s loyal customers and experienced team to Aptean.”
Netstock included the upgrades in AI Pack, a series of capabilities within the firm’s Predictor Inventory Advisor platform, saying they will unlock supply chain agility and enable SMBs to optimize inventory management with advanced intelligence.
The new tools come as SMBs are navigating an ever-increasing storm of supply chain challenges, even as many of those small companies are still relying on manual processes that limit their visibility and adaptability, the company said.
Despite those challenges, AI adoption among SMBs remains slow. Netstock’s recent Benchmark Report revealed that concerns about data integrity and inconsistent answers are key barriers to AI adoption in logistics, with only 23% of the SMBs surveyed having invested in AI.
Netstock says its new AI Pack is designed to help SMBs overcome these hurdles.
“Many SMBs are still relying on outdated tools like spreadsheets and phone calls to manage their inventory. Dashboards have helped by visualizing the right data, but for lean teams, the sheer volume of information can quickly lead to overload. Even with all the data in front of them, it’s tough to know what to do next,” Barry Kukkuk, CTO at Netstock, said in a release.
“Our latest AI capabilities change that by removing the guesswork and delivering clear, actionable recommendations. This makes decision-making easier, allowing businesses to focus on building stronger supplier relationships and driving strategic growth, rather than getting bogged down in the details of inventory management,” Kukkuk said.
Chad Hartley has had a long and successful career in industrial sales and marketing. He is currently senior vice president and general manager, conveyance solutions at Regal Rexnord, a provider of power transmission and motion control products, particularly for conveyor systems. Hartley originally joined Regal Rexnord in February 2015 and worked in various positions before assuming his current role last January. Prior to that, he spent 14 years with Emerson in a variety of supply chain jobs. Hartley holds an undergraduate degree from Wright State University in Ohio and an MBA from the University of Dayton.
Q: HOW WOULD YOU DESCRIBE THE CURRENT STATE OF THE SUPPLY CHAIN?
A: While still not back to pre-pandemic norms, the supply chain is stabilizing after a few years of unprecedented challenges. Automation is becoming extremely important. Due to supply chain demands, coupled with workforce retention challenges, we’re seeing more of an openness to adopting automated conveyors [and] introducing automation through collaborative robots. Speed and efficiency, along with reliability of the systems, is what it’s all about.
Q: PEOPLE MAY NOT BE FAMILIAR WITH THE PRODUCTS OFFERED BY REGAL REXNORD. HOW WOULD YOU SUMMARIZE THE ROLE YOUR COMPANY PLAYS IN THE INDUSTRY?
A: Our purpose statement says a lot about how we think about our place in the world: Regal Rexnord Creates a Better Tomorrow with sustainable solutions that power, transmit, and control motion. That is the essence of everything we do.
Q: WAREHOUSES ARE TRYING TO REDUCE COSTS BY BECOMING MORE SUSTAINABLE. HOW HAS THIS TREND INFLUENCED REGAL REXNORD’S APPROACH TO SOLUTIONS?
A: Our technologies are at the heart of the industrial powertrain. Creating sustainable solutions alongside our industry partners is a core of what drives our technology advancement. For example, in our gearing division, Bauer Gear Motor’s Permanent Magnet Synchronous Motor technology can increase torque output with less upfront energy, and in a more compact, space-saving design. The ModSort Divert and Transfer Module is a fully electric conveying solution, running on only 24V and quiet enough to have a conversation around.
Q: WHAT ARE YOU DOING TO PROMOTE SUSTAINABILITY AT YOUR OWN COMPANY?
A: We’re very conscious of our own carbon footprint. We see a trend with our customers wanting to do business with companies that are sustainable. We have ESG initiatives in place to ensure we’re being as responsible as we can. We set a goal in 2023 to [achieve] a 10% year-over-year (YOY) reduction in our Scope 1 and 2 greenhouse gas emissions. I’m proud to share that we actually saw a 15.5% YOY reduction. We also retrofitted two manufacturing sites in Europe with solar panels and built a new facility in Mexico with energy-efficiency measures in mind.
Q: MANY COMPANIES HELD ONTO THEIR CASH IN 2024, WAITING TO SEE ABOUT THE ECONOMY AND THE ELECTION. DO YOU THINK MORE COMPANIES WILL LOOK TO UPGRADE THEIR SYSTEMS IN 2025?
A: Many of our industries have been under capital constraints for the past two to three years. I believe that this will have to change over the coming one to two years. There is a lot of pent-up demand, and as interest rates drop, this will help spur that investment.
Seventeen innovative products and solutions from eleven providers have reached the nomination round of the IFOY Award 2025, an international competition that brings together the best new material handling products for warehouses and distribution center operations.
The nominees this year come from six different countries and will compete head-to-head during a Test Camp that will be held March 26 and 27 in Dortmund, Germany. The Test Camp allows hands-on evaluation and testing of products based on engineering and operational design. In contrast to the usual display of products at a trade show, The Test Camp also allows end-users and visitors to the event the opportunity to experience these technologies hands-on as they would operate in a facility.
Award categories include integrated solutions, counter-balanced forklifts, warehouse forklifts, mobile robotic solutions, other warehouse robotics, intralogistics software, and specialized solutions for controlling operations. A startup of the year is also recognized.
The finalists include entries from aluco, EP Equipment Germany, Exotec, Geekplus Europe, HUBTEX, Interroll, Jungheinrich, Logitrans, PLANCISE, STILL and Verity.
In the “IFOY Start-up of the Year” spin-off award, Blickfeld, ecoro, enabl and Filics are in the running. These finalists were selected from all entries following six weeks of intensive work by the IFOY organization, test teams, and a jury composed of journalists who cover the logistics market. DC Velocity’s David Maloney is one of the jurors, representing the United States. Winners will be recognized at a gala to be held July 3 in Dortmund's Phoenix des Lumières.
While Christmas is always my favorite time of the year, I have always been something of a Scrooge when it comes to celebrating the New Year. It is traditionally a time of reflection, where we take stock of our lives and make resolutions to do better. I’ve always felt that I really didn’t need a calendar to remind me to kick my bad habits in favor of healthier routines. If I was not already doing something that was good for me, then making promises I probably won’t keep after a few weeks is not really helpful.
But as we turn the calendar to 2025, there is a lot to consider this new year. The election is behind us, and it will be interesting to see how supply chains react to the new administration. We’ve been told to expect sharp increases in tariffs, like those the president-elect issued in his first term. Will these cause the desired shift away from goods made in China?
What we have actually seen so far is a temporary surge in imports that began in late fall in anticipation of higher tariffs. This bump will be short-lived, however, unless consumer confidence remains unusually high.
Of course, the new administration’s aim with tariffs is to encourage companies to bring production back to America. Will we see manufacturing surge at home? Probably not. It took us decades to send our manufacturing to parts of the world where production was cheaper. I imagine it will take decades to bring it back, if it can ever really be fully brought back. We’ve become accustomed to those lower labor costs. So take your pick—higher tariffs or higher labor costs. Regardless of which route businesses choose, it will probably drive prices higher.
Labor itself will be interesting to watch this year. As I write this, the three-month extension of the master agreement between dock workers and East and Gulf Coast ports is due to expire in a few weeks—on Jan. 15, to be precise. While the two sides have resolved their wage disputes, the issue of automation remains a major sticking point, with the workers resisting the widescale implementation of automated systems.
And of course, we still have two wars raging overseas that have disrupted supply chains. Will we see peace this year, or will other trouble spots flare up?
And here at home, we’ve now been in a trucking recession for two years. What will happen in that sector in 2025? Hopefully, better days are ahead, but only ifconsumers keep spending, demand increases, fuel prices continue to drop, and capacity levels out. That’s a lot to ask.
Whatever this year holds for our supply chains, it is definitely setting up to be very interesting, to say the least.