Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
The U.S. Postal Service's (USPS) Board of Governors made history today by naming Megan J. Brennan, its executive vice
president and chief operating officer, the first woman postmaster general in the agency's 222-year history.
Brennan, 52, will take over in February and also assume the title of CEO. She will succeed Patrick R. Donahoe, 59, who today
announced his retirement after 39 years with the agency. Brennan will become the 74th head of USPS. She is also the fourth
postmaster general in a row to come out of USPS' operations.
USPS traces its roots to the Second Continental Congress in1775, when Benjamin Franklin was appointed the first postmaster
general. The Post Office Department was formed in 1792 as a Cabinet-level agency. It was transformed into its current form in
1971 under the Postal Reorganization Act.
Brennan joined USPS in 1986 as a letter carrier in Lancaster, Pa. She began her managerial career as a delivery and collection
supervisor. She was named to her current position in December 2010, two months after Donahoe was appointed postmaster general.
Brennan was not made available for an interview but said in a statement that the appointment is "an honor of a lifetime."
Brennan oversees the daily operations of a network that includes 491,000 career employees; 200,000 delivery vehicles; and more
than 31,000 facilities. Transportation operation and delivery services fall under her purview. USPS spends about $6 billion a year
on transportation services.
During her nearly four-year tenure, Brennan implemented operational changes to transform USPS' image from being a letter
carrier to that of a parcel delivery company transporting the lion's share of merchandise ordered online. Since 2012, USPS has
expanded service options for its "Priority Mail" delivery services, while in some cases shrinking delivery times to as short as
one day for what historically had been a two- to three-day service. It began Sunday deliveries for e-tailing giant Amazon.com in
what may become part of a broader effort to deliver packages seven days a week, up from the current six-day-a-week limit. (USPS is
offering seven-day-a-week package deliveries during the holiday shipping season).
In September, USPS launched a program cutting Priority Mail rates for large shippers while foregoing a shift to a pricing
formula based on a parcel's size rather than its actual weight, something UPS Inc. and FedEx Corp.'s ground-parcel unit will move
to for all ground shipments later this year or in early 2015. USPS maintains a strong position in the "last-mile" delivery
business, where carriers and parcel consolidators leverage its universal service mandate to tender packages for the trip from
destination post offices to residences.
Brennan has supervised this transition amid the constant pressures of driving down costs to align with the continuing decline
in first-class mail, USPS' most profitable product. Since 2005, USPS has reduced its total network of processing facilities from
657 to 318. It also has 220,000 fewer employees today than it did in 2004. One tailwind has been a reduction in transportation
costs that come from supporting a smaller footprint of processing centers, as well as from better fleet utilization, Donahoe said
in a press conference today.
USPS' increased focus on parcel deliveries has resulted in solid volume increases for the past several years. In its 2014 fiscal
year, which ended Sept. 30, shipping and package services volume grew by 8.1 percent to 300 million pieces from a year-earlier. The
growth in the package business, along with price increases implemented early in 2014 that actually resulted in year-over-year
operating revenue gains for first-class mail, enabled USPS to post back-to-back annualized operating revenue increases, reversing
a four-year decline that began in 2008.
Fiscal 2014 operating revenue rose to $67.8 billion from $67.2 billion. Factoring out a one-time, $1.3 billion revenue hit due
to changes in accounting estimates for its "Forever" stamps, fiscal 2014 operating revenue would have been $1.9 billion higher
than in the prior years, USPS said. However, its net loss widened to $5.5 billion from $5 billion as the agency grappled with
continued shrinkage in its core business and a large financial liability that it lacks the resources to meet.
USPS confronts a seemingly intractable decline in first-class mail volumes, due in large part to digital migration of
traditional mail services. Fiscal 2014 first-class mail volumes dropped by 2.2 billion pieces year-over-year, leading to a
1.8-percent decline in overall mail volumes. "There's no sign of a let-up" in the trend, Donahoe told reporters.
USPS has also been hit by consolidations across multiple U.S. industries that have shrunk the universe of mailers and reduced
the volume of first-class, single-piece mail dropped into mailboxes across the country. Donahoe said USPS has experienced a
60-percent decline in so-called blue-box mail, coined for the color of mailboxes, over the past 10 years.
The largest cost item is a $5.7 billion Congressionally mandated liability to pre-fund retiree health benefits. USPS defaulted
on the obligation in September, citing insufficient cash reserves to make the payment by the end of its fiscal year.
Donahoe said it will be impossible for USPS to overcome the drop in first-class mail without legislative reform that allows it
to reorganize its finances and enter new lines of business. Donahoe said USPS would be keenly interested in delivering beer, wine,
and spirits, product lines that it is currently barred from entering. It also wants to consider broadening its penetration into
grocery deliveries, especially with Amazon, he added. Such initiatives require prior approval from the Postal Regulatory
Commission, however.
Donahoe affirmed support for postal reform legislation sponsored by Sens. Tom Carper, D-Del., and Tom Coburn, R-Okla., that
would eliminate the current retiree health care payment schedule, cancel any outstanding USPS payment obligations, suspend
payments until fiscal year 2016, and then begin a new payment schedule amortized over 40 years.
The legislation would also allow USPS to move to a five-day a week mail delivery schedule if it finds that it would help attain
long-term solvency and if total mail volume during any period of four consecutive quarters drops below 140 billion pieces. USPS
had floated a proposal to reduce weekly mail deliveries to five days from six, but dropped the idea amid a strong public backlash.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."