Big rate cuts on Priority Mail, decision to forgo new dimensional weight pricing could trigger a flood of packages during peak season. Will the market share grab be worth it?
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
The U.S. Postal Service (USPS) will face various tests on its path toward true parcel delivery legitimacy. One of its most important tests has already commenced.
On Aug. 15, the Postal Regulatory Commission, the body that rules on the agency's pricing actions, approved a USPS proposal to radically reduce rates on two of its "Priority Mail" one- to three-day delivery products for high-volume customers. The program rolled out on Sept. 7.
The rate cuts affect two Priority Mail services: Commercial Base, which carries no volume requirements and is available to customers that give parcels to USPS using specific methods of tender, and Commercial Plus, which requires that users have shipped at least 50,000 Priority Mail pieces in the prior year. The latter service is geared toward high-volume users like e-tailers, big business-to-business (B2B) shippers, and parcel consolidators that aggregate packages from multiple shippers and induct them deep into the USPS distribution network to get sizable bulk discounts.
In a statement issued in July disclosing its plans, USPS said Commercial Plus rates would decline, on average, by 2.9 percent. But the overall numbers are skewed because there are virtually no rate changes on parcels weighing up to three pounds. However, starting with the four-pound weight break, considered the "sweet spot" of parcel weight, rates begin to fall dramatically. For example, the new Commercial Plus rate for a five-pound parcel moving between 301 and 600 miles represents an 18.8-percent drop from prior levels, according to data from consultancy Shipware LLC. The rate for shipping a 10-pound parcel between 601 and 1,000 miles has dropped by 36 percent, according to the firm. The price of shipping a 15-pound parcel between 151 and 300 miles has fallen by nearly 48 percent, the firm said. The comparisons apply to B2B and business-to-consumer (B2C) traffic.
For parcels weighing up to 20 pounds, the tariff rates charged by UPS Inc., one of the post office's two main rivals, are now 11 to 56 percent higher than USPS's new Commercial Plus rate depending on the parcel's specific weight and distance shipped, according to Shipware. The UPS list price for a three-pound parcel moving under 300 miles is now almost 41 percent higher than the USPS Commercial Plus rates, the data show. The widest rate differentials occur in the lightweight bands where shipments tend to tilt toward B2C transactions. By contrast, USPS's new rates are much higher starting at shipments weighing seven pounds and that move over longer distances, the Shipware data show.
Unlike UPS and FedEx Corp., the post office's other main rival, USPS doesn't assess fuel surcharges or impose mandatory residential ground delivery surcharges. As a result, the price gap is more pronounced when these so-called accessorial fees are factored in, according to Shipware. For example, when fuel and residential delivery surcharges are included, the list rates charged by UPS and FedEx Ground, FedEx's ground delivery unit, are between 35.4 and 135.8 percent higher than the new USPS Commercial Plus rate for a package weighing 30 pounds or less and shipped up to 600 miles, the Shipware data show.
USPS did not make an executive available for an interview. In an e-mail, Katina Fields, a USPS spokeswoman, said the agency hopes to attract more business by cutting shipping prices.
NO NEW DIM WEIGHT CHARGES
At the same time it was rolling back rates, USPS said it would not implement any new dimensional weight pricing on its parcel shipments. By contrast, UPS and FedEx will soon begin assessing so-called dim weight charges on ground parcels measuring less than three cubic feet. Effective Jan. 1 for FedEx and Dec. 29 for UPS, rates on those packages will be based on their dimensions rather than weight. The result will be a significant increase in shipping costs for producers and merchants who tender lightweight but bulky parcels that occupy a disproportionate amount of space aboard a delivery vehicle. Most of the affected shipments are B2C products increasingly being ordered online.
USPS takes a bifurcated approach to Priority Mail pricing. A parcel weighing less than 20 pounds, measuring between 84 and 108 inches in combined length and girth, and moving under 600 miles is charged a "balloon" rate equal to the price of a 20-pound parcel. However, few Priority Mail pieces fit those dimensions.
For packages moving more than 600 miles, a piece that exceeds one cubic foot is subject to dimensional pricing. USPS uses a volumetric divisor of 194 to calculate dimensional weight, a more favorable formula for shippers than the divisor of 166 used by FedEx and UPS; as an example, a one-cubic-foot parcel measuring 1,728 cubic inches, when divided by 194, would yield a lower shipping charge than if divided by 166.
A source close to USPS said the agency had been aware for some time that FedEx and UPS planned to change their pricing schemes. In addition, the cuts in Priority Mail high-volume rates were planned long before FedEx and UPS made their respective announcements, according to the source.
Rick Jones, president and CEO of LSO (formerly Lone Star Overnight), a regional parcel carrier in Austin, Texas, said USPS's decision not to add dimensional pricing to its short-haul parcel deliveries reflects more its lack of infrastructure to measure each piece than a concerted effort to differentiate itself from the competition.
RISKS INVOLVED
The USPS strategy is not foolproof: FedEx and UPS may be willing to shed large numbers of B2C parcels that are marginally profitable on a per-stop basis; that's because many of those transactions involve one package per stop and rob carriers of the economies of scale that come with handling multiple packages per stop, which is the hallmark of B2B deliveries. A torrent of new B2C holiday traffic from former UPS and FedEx users could strain USPS's distribution network, forcing it to confront the same type of public relations disaster that befell UPS and to a lesser extent, FedEx, during last year's holidays, a fiasco that USPS was able to avoid. USPS, which by law must serve every U.S. address, also runs the risk of taking on the same uneconomical lightweight, high-cube packages that its rivals would be glad to be rid of. Jones of LSO said FedEx and UPS would love to purge their systems of much B2C traffic so they can reset their operations and focus more attention on B2B traffic, historically their bread and butter.
Jones, who spent 22 years with UPS before starting his own firm, said UPS generally discounts its published rates by at least 25 percent for big B2B customers. Those shippers are more likely to stay with UPS or FedEx because they demand a level of delivery sophistication they feel cannot be achieved with the post office, he said. In addition, B2B shippers are less price-sensitive than their B2C counterparts who angle for the lowest delivery cost to blunt the bottom-line hit of providing free shipping to their customers. That being said, USPS's new pricing is aimed in part at high-volume B2B accounts because it applies to parcels weighing up to 40 pounds, weight breaks that are normally associated with B2B transactions, Jones added.
CHANGES TO PACKAGE FLOW?
It remains to be seen how much business will flow USPS's way if FedEx and UPS customers feel the new dimensional pricing changes are untenable. The USPS rate cuts will have the biggest effect on parcels moving under 600 miles, which have become the ideal distance for deliveries as retailers and B2B shippers add density to their regional warehouse and distribution footprints to shorten transit times.
Those who follow the business said concerns about USPS's service issues are overblown. While some diversion may take place during peak season, it won't become a deluge, according to Jerry Hempstead, a former top parcel executive who now runs a consultancy bearing his name. Jones said USPS is unlikely to face delivery challenges from entities like parcel consolidators and big shippers like Amazon.com because those entities generally induct packages into the last node of the postal system before delivery to the customer, thus minimizing the risk of bottlenecks faced by users that tender parcels at the front end of the system. Mark S. Schoeman, president of The Colography Group Inc., a consultancy, said that USPS has demonstrated an ability to flex its system to handle surges in traffic and that it should be able to accommodate any holiday rush without dramatically adjusting its operations.
Rob Martinez, Shipware's president and CEO, said USPS will attract more packages because it offers a wide menu of reasonably priced services, and not because it isn't adopting a new form of dimensional pricing on short-haul ground shipments. Martinez added, though, that if USPS wants to sustain parcel growth, it must bring on larger vehicles and invest in advanced technologies to improve package flow, routing, and dispatch capabilities.
Joseph Corbett, USPS's CEO, said in a mid-August statement that the post office needs to spend up to $10 billion to upgrade its fleet, buy package sorting equipment, and make "necessary" infrastructure improvements.
USPS cannot afford to postpone these steps. Its "shipping and package" segment, while still accounting for a small piece of the agency's overall revenue mix, is one of the few parts of the business showing solid growth. Through the first nine months of its current fiscal year, which ends Sept. 30, revenue from the segment grew 9.7 percent and volumes increased 8.5 percent.
USPS reported a $2 billion net loss in the third quarter, weighed down considerably by a required $5.7 billion payment for prefunding retiree health benefits; USPS said in mid-August that it would be unable to make the payment by the Sept. 30 deadline unless Congress acts before then to eliminate the liability. At this writing, the issue remained unresolved.
"Package growth is the Postal Service's only hope to maintain solvency," said Martinez.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."