Bad weather, tight capacity made for soaring costs and tense times for the trucking industry in the first quarter. Was this an anomaly or the shape of things to come?
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
On a balmy Florida morning in mid-April, Gail Rutkowski, executive director of the shipper group NASSTRAC, took the microphone at her organization's annual conference and proceeded to give a couple of service providers an earful.
Freight brokers, Rutkowski said, are eager to negotiate rates with shippers yet are willing to break their contractual commitments should capacity tighten and a truck is no longer available at the predetermined rate. Brokers and their carriers want the stability of committed volumes at negotiated rates, yet carriers also want the freedom to reposition their assets should circumstances dictate, said Rutkowski, a 40-year industry veteran. "You can't have it both ways," she told broker executives in a NASSTRAC panel session aptly titled "Ten Things I Hate About You: An In-Depth Look at the Shipper/Broker/Carrier Relationship."
Rutkowski verbalized the frustrations of shippers reeling from one of the most brutal quarters in U.S. transportation history. Terrible weather in huge swaths of the country during January, February, and early March kept many trucks off the road for extended stretches. Rail intermodal networks were hammered, which had the dual effect of denying truck shippers access to an alternate transport mode and forcing traditional intermodal users onto the highways. Smaller truckers picked up some of the slack, but they too were prone to shift assets to the spot market to capture higher rates.
With their contracted truck services often unavailable, shippers were left to the mercies of the spot market. Not surprisingly, they paid dearly for space. Spot rates for dry van services—the most common type of truckload transportation—climbed to between $1.95 and $2.09 a mile during the quarter (including fuel surcharges), according to DAT, a consultancy that tracks the market. The firm's load-to-truck ratio, which measures the ratio of loads to available trucks, doubled from the levels of two years before, a reflection of far more demand than supply.
Market participants accustomed to short-term surges normally due to a natural disaster were stunned by the cycle's longevity. "It was remarkable, almost like a once-in-a-lifetime experience," said Kerry R. Byrne, executive vice president of Total Quality Logistics (TQL), a Cincinnati-based broker.
Spot rates have remained high into the summer as the trucking supply chain moved through its seasonally strong period, an improving economy stimulated freight demand, and some third-quarter orders were pulled forward into the second quarter ahead of a possible work stoppage at West Coast ports. Dry van rates averaged $2.08 a mile (including fuel surcharges) during June, according to DAT data. Rates for flatbed and refrigerated transport soared as the market struggled with seasonally high demand for construction equipment and produce.
In a mid-July interview, Rutkowski stood by her pronouncements at the NASSTRAC conference. "During [the first quarter], shippers experienced brokers—and to a lesser extent, carriers—refusing to honor contracted pricing and forcing shippers to pay much higher spot rates to move their freight," Rutkowski said. The behavior "caused a lot of bad blood between shippers, brokers, and carriers," she noted. Rutkowski added that the hostility has abated somewhat since then and that shippers have become more "carrier friendly" when crafting requests for proposals. She didn't elaborate.
For their part, broker executives on the NASSTRAC panel said they were caught in much the same first-quarter maelstrom as their customers. "The capacity crunch was greater than any of us could have planned for," said Eric McGee, senior vice president of transportation for J.B. Hunt Transport Services Inc., the diversified truckload giant that has a fast-growing brokerage operation. McGee said Hunt's truckers were charging rates that were up "double-digits" from a year ago. McGee added that Hunt never intends to leave its shippers hanging. "In normal circumstances, we are committed to our customers to honor what we signed up for," he said.
Rob Kemp, president and founder of DRT Transportation LLC, a broker with about $65 million in annual sales, said the situation was so bad in the first quarter that loads would not get moved even if they could fetch much more than the contracted rate. Kemp said that DRT honors its contractual commitments to the point that it will lose money on the load rather than turn it away. "I looked at our book of business the other day, and about 8 percent of the loads on our board lost money," he told the audience.
MORE THAN MOTHER NATURE
No one doubts that weather conditions played a major role in the first-quarter nightmare. The storms were as widespread and prolonged as they were fierce. Yet every first quarter spells weather problems for the U.S. freight network. What made this year different? First off, the elements amplified an already-strained market for carrier supply. The industry entered 2014 facing a well-documented shortage of drivers as well as the reluctance of carriers to add equipment in the face of escalating costs and the lack of a sustained pickup in demand. An increase in the number of trucking company failures hasn't helped; an estimated 390 companies and 10,650 trucks left the road in the first quarter, according to Avondale Partners, an investment firm; in 2013's second quarter, 205 companies and 4,745 trucks exited the market, the firm said.
Over the past four quarters through this June, about 3 percent of the nation's for-hire fleet and between 10 and 15 percent of spot market capacity left the market, according to the Avondale study. The rise in trucking failures comes as freight volumes increase, a phenomenon that Donald Broughton, an Avondale managing partner who oversees the report, said he's never seen in examining data from the past quarter century.
Carriers also began the year coping with reduced productivity due to the Federal Motor Carrier Safety Administration's new regulations governing a driver's hours of service. The rules, which were enforced in July 2013, reduced a driver's workweek and changed drivers' rest cycles. According to most estimates, they have shaved between 3 and 5 percent off a typical carrier's available asset utilization. Peggy Dorf, an analyst at DAT, said the network had trouble this past winter adjusting to its first cold-weather cycle under the rules. She said the rules should have less of an impact next winter because the industry now has a year of experience working with them.
The growing influence of freight brokers has become a key factor in driving up demand for and cost of space. According to a recent survey of large shippers by Morgan Stanley & Co., 37 percent used six or more brokers in June, compared with 30 percent in June 2012. Shippers no doubt are using more brokers in hopes of increasing their chances of finding affordable capacity. However, this has resulted in a growing number of potential buyers chasing a declining pool of trucks. Rutkowski said she doesn't see this trend reversing any time soon.
Then there is old-fashioned capitalism. Like most free-marketers, truckers sought to "make hay while the sun shone," or, in this case, as the snow fell and the ice formed. With space at a premium and fat spot market rates beckoning, it would only be natural for carriers to migrate their assets to the spot market or to tell their users their contracted capacity would need to be repriced. "Why should I move freight for $1.35 a mile when I could get $2 a mile without any trouble?" said Charles W. Clowdis Jr., managing director, transportation, at IHS Economics, a unit of consultancy IHS Global Insight.
Shipper-carrier contracts generally contain language committing the carrier only if equipment is available, Clowdis said. This effectively gives the carrier an escape hatch to shift rigs and trailers to the spot market, and leave the contracted shipper in the lurch, he said.
WHAT DOES THE FUTURE HOLD?
The prolonged nature of the current cycle, and the seemingly secular trends behind it, will be on everyone's mind as the bidding process for peak-season business gets under way. Shippers have held the upper hand for most of the past eight years as a subpar economy and truck oversupply left carriers clamoring for business. That leverage is gone, and with it any thought of shippers' punishing their carriers for purportedly bad behavior in early 2014. "Shippers cannot afford to have a 'retribution' approach" anymore, said C. Thomas Barnes, president of Con-way Multimodal, which procures capacity for the Con-way companies as well as for other users.
Barnes said that justice is finally being served on those shippers who took advantage of the multiyear downturn starting in 2006 to play carriers off against each other in an effort to get the lowest price for their freight. "A lot of shippers misbehaved between 2007 and 2009," he said. Barnes noted that trucking executives have warned for years that shippers who stayed around during the bad times would be rewarded when the pendulum swung, while those who, in his words, "played the transactional game" could find themselves without wheels.
Meanwhile, truck users are doing what they can to protect themselves. Con-way Multimodal and truckload giant Werner Enterprises recently signed a three-year agreement for Werner to supply the Con-way operating companies with an adequate amount of assured capacity; the agreement is an extension of previous compacts between the two. Byrne said he is using TQL's technology to provide carriers with value-added benefits such as identifying backhaul opportunities on various lanes. And shippers that wouldn't have even thought of it in the past are now asking their carriers what they can do to make their freight more "carrier-friendly."
Clowdis of IHS said savvy shippers should see the turning of the worm and give carriers what they want most: more money. He added that in return for capacity assurance, shippers should offer to pay a 20-percent premium over the going rate. If the shipper's loads fall below the agreed-upon level, the shipper should compensate the carrier for the difference, he said.
"In this environment, that is what a wise shipper would do," he said.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."