Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Depending on one's perspective, FedEx Corp.'s planned Jan. 1 switch to dimensional pricing on ground parcel shipments
measuring less than three cubic feet is either another attempt to grab shippers by the short hairs or a rational move to
price its surface capacity in line with an evolving traffic mix. The policy change could also wean customers off an addiction
to excess packaging that adds unnecessary cube and cost to each delivery.
Because the announcement is only 10 days old, the debate is just taking shape. Yet two points are clear: The move is
unprecedented—as of Jan. 1 all FedEx ground shipments will be priced based on their dimensions instead of their weight.
But though the move is unprecedented, the objective isn't. Memphis-based FedEx and its chief rival, Atlanta-based UPS Inc.,
have tried for seven years to convince shippers to either tighten up their packaging or to fit more weight within the parcels
they tender.
Since 2007, both have used the tool of volumetric division, where a parcel's cube is divided by a preset divisor, to price
packages based not on their weight but on how much space they occupy on a delivery van. In January 2011, both shrunk their
divisors to 166 from 194 to make it even costlier to tender lightweight, bulky parcels that take up a disproportionate share of
van capacity and, according to the carriers, distort their pricing. Currently, however, shipments under the three cubic-feet
threshold are exempt. As a result, a 5-pound parcel measuring less than three cubic feet is priced based on its weight.
FedEx's move changes the game. Take, for example, a one cubic foot box that measures 1,728 cubic inches, the sum of multiplying
the shipment's height, weight, and length. Dividing that number by the divisor of 166 now in effect yields dimensional pricing of
about 11 pounds, even if the parcel weighs less than that.
Extending the math to the three cubic-feet threshold only amplifies the magnitude of the change: Dividing 5,184 cubic inches by
the 166 divisor yields a rate equal to that of a 36-pound shipment. Shippers generally pay the greater of the actual or dimensional
weight.
To put it in ways a layperson could understand, come Jan. 1, a package of toilet paper ordered on Amazon.com that weighs 5
pounds could be priced as if it was a 20-pound shipment.
SHEDDING B2C WEIGHT?
Those affected by the shift have several choices: add heft to their packages so they can be priced by the weight, reduce
the cubic dimensions of the parcels through more efficient packaging, pay the higher charges, minimize the damage through
effective negotiation, or go elsewhere. Some choices are considered feasible. Others appear less so.
However, it is the last option that FedEx may have had in mind when developing its strategy. The explosive growth of
e-commerce has pushed more business-to-consumer (B2C) shipments into FedEx's ground network than ever before. Most of those
shipments consist of lightweight, bulky items. What's more, an e-commerce transaction often involves the delivery of only one
item. By contrast, a typical business-to-business (B2B) delivery stop comprises multiple packages each weighing a decent amount,
a more profitable scenario for a carrier.
Given that carriers price their delivery expenses on a per-stop basis, it isn't surprising B2C shipments have become an
exercise in margin compression. The problem is amplified by a shipper's insistence to surround the product with Styrofoam popcorn,
Bubble Wrap, or other types of padding that may or may not add protection but certainly add to cube. Jaris Briski, general manager
of integrated parcel solutions for Pittsburgh-based third party logistics provider Genco, said he's concluded from numerous visits
to shippers' facilities that "they are very generous" with additional packaging and that the FedEx move will force many to "take a
serious look at their configurations."
The low-margin nature of B2C deliveries drove FedEx and UPS several years ago to partner with the U.S. Postal Service (USPS) to
use the USPS' low-cost, universal delivery network to bring parcels mostly to residential destinations. (The FedEx-USPS alliance,
known as "SmartPost," is exempt from the pricing change.) It could also explain why the FedEx move is aimed largely at the 1- to
10-pound weight range where e-commerce lives. Most B2C shipments weigh 5 pounds or less.
Rick Jones, president and CEO of Austin, Texas-based LSO (formerly Lone Star Overnight), a regional parcel carrier, reckons
that FedEx wants to recalibrate its traffic mix so B2B shipments comprise more of its density. This, in turn, may lead to a
shedding of B2C business as merchants that lack the volume leverage of a company like Amazon.com are effectively priced out of
the FedEx system, he said.
Jones, who spent 22 years at UPS, said his old employer would likely follow FedEx's lead because it faces the same predicament.
UPS has said it is studying the FedEx decision, but declined further comment.
It is difficult to quantify the volume of shipments that could be affected by the FedEx change, and the estimates get murkier
if UPS, which handles three times the daily ground volumes, is thrown into the mix. According to consulting company SJ Consulting,
which maintains a database of 100 million domestic parcels moved annually, 32 percent of that number have shipment characteristics
that would make them vulnerable to the FedEx move. Within that subset, about 57 percent of shipments weigh 5 pounds or less, weight
breaks that would face the steepest increase, according to Satish Jindel, SJ's president.
Jindel said his database may understate the impact, however. FedEx and UPS combined handle about 16 million ground parcels each
shipping day. When that number is multiplied by 250 or so shipping days, the volume of affected packages "can go much higher" than
the universe his company tracks, Jindel said. The change will add an estimated $186 million to FedEx's annual operating income
without its FedEx Ground unit doing anything to change its operations, he forecast.
RATIONAL BEHAVIOR
Jindel said pundits who claim FedEx's actions smack of price gouging have little clue about the cost structure of its ground
business. As more e-commerce flows into the system, the traffic mix will get lighter and bulkier. This will require the company
to spend more on various types of equipment, notably larger delivery vans. Add to that the cube-busting bloat of extra packaging,
and it is easy to see why FedEx believes it has no choice but to be properly compensated for carrying parcels that don't pay their
way.
"This is not exploitation," he said. "This is a company that is adjusting to profound changes in its business."
Over the next seven months, many FedEx customers will have key decisions to make. Much depends on the course UPS takes.
Presuming UPS follows suit, they can turn to the Postal Service, which does not employ dimensional pricing. However, USPS may
not be able to handle an avalanche of new B2C business without increased capital investment in plant, facilities, and equipment,
moves that could force it to take significant rate increases of its own.
Customers could also turn to the regional parcel carriers. Mark Magill, vice president of business development for Chandler,
Ariz.-based OnTrac, a regional carrier that serves eight western states including all of California, said his company employs a
more shipper-friendly volumetric divisor of 194. Magill said he uses that as a selling point, adding that he will go even higher
if the customer is large enough. Jones of LSO, which uses the same divisor of 166 as FedEx and UPS, said the regionals could
exempt shipments measuring one to two cubic feet from dimensional pricing; this would give a break to the many e-commerce
shipments that cube out at such micro levels.
Customers could bargain for exemptions. Briski of Genco, which helps customers negotiate with the carriers, said he's begun
advising clients on ways to leverage their contractual volumes to minimize the impact of the pricing change. It will be virtually
impossible, however, to eliminate the impact, he said.
The next step, Briski said, will be to work with clients to modify their packaging. For decades, packaging sizes were basically
uniform. The result was a lot of empty air that ended up being filled with useless stuff. But the world has changed. Today,
packaging comes in all shapes and sizes. What's more, it can be customized, almost on the fly, to meet a shipper's individual
needs.
As with so many circumstances, one person's misery is another's opportunity. "It's a good time to be in the packaging
engineering business," said Jones of LSO.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."