Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Depending on one's perspective, FedEx Corp.'s planned Jan. 1 switch to dimensional pricing on ground parcel shipments
measuring less than three cubic feet is either another attempt to grab shippers by the short hairs or a rational move to
price its surface capacity in line with an evolving traffic mix. The policy change could also wean customers off an addiction
to excess packaging that adds unnecessary cube and cost to each delivery.
Because the announcement is only 10 days old, the debate is just taking shape. Yet two points are clear: The move is
unprecedented—as of Jan. 1 all FedEx ground shipments will be priced based on their dimensions instead of their weight.
But though the move is unprecedented, the objective isn't. Memphis-based FedEx and its chief rival, Atlanta-based UPS Inc.,
have tried for seven years to convince shippers to either tighten up their packaging or to fit more weight within the parcels
they tender.
Since 2007, both have used the tool of volumetric division, where a parcel's cube is divided by a preset divisor, to price
packages based not on their weight but on how much space they occupy on a delivery van. In January 2011, both shrunk their
divisors to 166 from 194 to make it even costlier to tender lightweight, bulky parcels that take up a disproportionate share of
van capacity and, according to the carriers, distort their pricing. Currently, however, shipments under the three cubic-feet
threshold are exempt. As a result, a 5-pound parcel measuring less than three cubic feet is priced based on its weight.
FedEx's move changes the game. Take, for example, a one cubic foot box that measures 1,728 cubic inches, the sum of multiplying
the shipment's height, weight, and length. Dividing that number by the divisor of 166 now in effect yields dimensional pricing of
about 11 pounds, even if the parcel weighs less than that.
Extending the math to the three cubic-feet threshold only amplifies the magnitude of the change: Dividing 5,184 cubic inches by
the 166 divisor yields a rate equal to that of a 36-pound shipment. Shippers generally pay the greater of the actual or dimensional
weight.
To put it in ways a layperson could understand, come Jan. 1, a package of toilet paper ordered on Amazon.com that weighs 5
pounds could be priced as if it was a 20-pound shipment.
SHEDDING B2C WEIGHT?
Those affected by the shift have several choices: add heft to their packages so they can be priced by the weight, reduce
the cubic dimensions of the parcels through more efficient packaging, pay the higher charges, minimize the damage through
effective negotiation, or go elsewhere. Some choices are considered feasible. Others appear less so.
However, it is the last option that FedEx may have had in mind when developing its strategy. The explosive growth of
e-commerce has pushed more business-to-consumer (B2C) shipments into FedEx's ground network than ever before. Most of those
shipments consist of lightweight, bulky items. What's more, an e-commerce transaction often involves the delivery of only one
item. By contrast, a typical business-to-business (B2B) delivery stop comprises multiple packages each weighing a decent amount,
a more profitable scenario for a carrier.
Given that carriers price their delivery expenses on a per-stop basis, it isn't surprising B2C shipments have become an
exercise in margin compression. The problem is amplified by a shipper's insistence to surround the product with Styrofoam popcorn,
Bubble Wrap, or other types of padding that may or may not add protection but certainly add to cube. Jaris Briski, general manager
of integrated parcel solutions for Pittsburgh-based third party logistics provider Genco, said he's concluded from numerous visits
to shippers' facilities that "they are very generous" with additional packaging and that the FedEx move will force many to "take a
serious look at their configurations."
The low-margin nature of B2C deliveries drove FedEx and UPS several years ago to partner with the U.S. Postal Service (USPS) to
use the USPS' low-cost, universal delivery network to bring parcels mostly to residential destinations. (The FedEx-USPS alliance,
known as "SmartPost," is exempt from the pricing change.) It could also explain why the FedEx move is aimed largely at the 1- to
10-pound weight range where e-commerce lives. Most B2C shipments weigh 5 pounds or less.
Rick Jones, president and CEO of Austin, Texas-based LSO (formerly Lone Star Overnight), a regional parcel carrier, reckons
that FedEx wants to recalibrate its traffic mix so B2B shipments comprise more of its density. This, in turn, may lead to a
shedding of B2C business as merchants that lack the volume leverage of a company like Amazon.com are effectively priced out of
the FedEx system, he said.
Jones, who spent 22 years at UPS, said his old employer would likely follow FedEx's lead because it faces the same predicament.
UPS has said it is studying the FedEx decision, but declined further comment.
It is difficult to quantify the volume of shipments that could be affected by the FedEx change, and the estimates get murkier
if UPS, which handles three times the daily ground volumes, is thrown into the mix. According to consulting company SJ Consulting,
which maintains a database of 100 million domestic parcels moved annually, 32 percent of that number have shipment characteristics
that would make them vulnerable to the FedEx move. Within that subset, about 57 percent of shipments weigh 5 pounds or less, weight
breaks that would face the steepest increase, according to Satish Jindel, SJ's president.
Jindel said his database may understate the impact, however. FedEx and UPS combined handle about 16 million ground parcels each
shipping day. When that number is multiplied by 250 or so shipping days, the volume of affected packages "can go much higher" than
the universe his company tracks, Jindel said. The change will add an estimated $186 million to FedEx's annual operating income
without its FedEx Ground unit doing anything to change its operations, he forecast.
RATIONAL BEHAVIOR
Jindel said pundits who claim FedEx's actions smack of price gouging have little clue about the cost structure of its ground
business. As more e-commerce flows into the system, the traffic mix will get lighter and bulkier. This will require the company
to spend more on various types of equipment, notably larger delivery vans. Add to that the cube-busting bloat of extra packaging,
and it is easy to see why FedEx believes it has no choice but to be properly compensated for carrying parcels that don't pay their
way.
"This is not exploitation," he said. "This is a company that is adjusting to profound changes in its business."
Over the next seven months, many FedEx customers will have key decisions to make. Much depends on the course UPS takes.
Presuming UPS follows suit, they can turn to the Postal Service, which does not employ dimensional pricing. However, USPS may
not be able to handle an avalanche of new B2C business without increased capital investment in plant, facilities, and equipment,
moves that could force it to take significant rate increases of its own.
Customers could also turn to the regional parcel carriers. Mark Magill, vice president of business development for Chandler,
Ariz.-based OnTrac, a regional carrier that serves eight western states including all of California, said his company employs a
more shipper-friendly volumetric divisor of 194. Magill said he uses that as a selling point, adding that he will go even higher
if the customer is large enough. Jones of LSO, which uses the same divisor of 166 as FedEx and UPS, said the regionals could
exempt shipments measuring one to two cubic feet from dimensional pricing; this would give a break to the many e-commerce
shipments that cube out at such micro levels.
Customers could bargain for exemptions. Briski of Genco, which helps customers negotiate with the carriers, said he's begun
advising clients on ways to leverage their contractual volumes to minimize the impact of the pricing change. It will be virtually
impossible, however, to eliminate the impact, he said.
The next step, Briski said, will be to work with clients to modify their packaging. For decades, packaging sizes were basically
uniform. The result was a lot of empty air that ended up being filled with useless stuff. But the world has changed. Today,
packaging comes in all shapes and sizes. What's more, it can be customized, almost on the fly, to meet a shipper's individual
needs.
As with so many circumstances, one person's misery is another's opportunity. "It's a good time to be in the packaging
engineering business," said Jones of LSO.
Autonomous forklift maker Cyngn is deploying its DriveMod Tugger model at COATS Company, the largest full-line wheel service equipment manufacturer in North America, the companies said today.
By delivering the self-driving tuggers to COATS’ 150,000+ square foot manufacturing facility in La Vergne, Tennessee, Cyngn said it would enable COATS to enhance efficiency by automating the delivery of wheel service components from its production lines.
“Cyngn’s self-driving tugger was the perfect solution to support our strategy of advancing automation and incorporating scalable technology seamlessly into our operations,” Steve Bergmeyer, Continuous Improvement and Quality Manager at COATS, said in a release. “With its high load capacity, we can concentrate on increasing our ability to manage heavier components and bulk orders, driving greater efficiency, reducing costs, and accelerating delivery timelines.”
Terms of the deal were not disclosed, but it follows another deployment of DriveMod Tuggers with electric automaker Rivian earlier this year.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
The “2024 Year in Review” report lists the various transportation delays, freight volume restrictions, and infrastructure repair costs of a long string of events. Those disruptions include labor strikes at Canadian ports and postal sites, the U.S. East and Gulf coast port strike; hurricanes Helene, Francine, and Milton; the Francis Scott key Bridge collapse in Baltimore Harbor; the CrowdStrike cyber attack; and Red Sea missile attacks on passing cargo ships.
“While 2024 was characterized by frequent and overlapping disruptions that exposed many supply chain vulnerabilities, it was also a year of resilience,” the Project44 report said. “From labor strikes and natural disasters to geopolitical tensions, each event served as a critical learning opportunity, underscoring the necessity for robust contingency planning, effective labor relations, and durable infrastructure. As supply chains continue to evolve, the lessons learned this past year highlight the increased importance of proactive measures and collaborative efforts. These strategies are essential to fostering stability and adaptability in a world where unpredictability is becoming the norm.”
In addition to tallying the supply chain impact of those events, the report also made four broad predictions for trends in 2025 that may affect logistics operations. In Project44’s analysis, they include:
More technology and automation will be introduced into supply chains, particularly ports. This will help make operations more efficient but also increase the risk of cybersecurity attacks and service interruptions due to glitches and bugs. This could also add tensions among the labor pool and unions, who do not want jobs to be replaced with automation.
The new administration in the United States introduces a lot of uncertainty, with talks of major tariffs for numerous countries as well as talks of US freight getting preferential treatment through the Panama Canal. If these things do come to fruition, expect to see shifts in global trade patterns and sourcing.
Natural disasters will continue to become more frequent and more severe, as exhibited by the wildfires in Los Angeles and the winter storms throughout the southern states in the U.S. As a result, expect companies to invest more heavily in sustainability to mitigate climate change.
The peace treaty announced on Wednesday between Isael and Hamas in the Middle East could support increased freight volumes returning to the Suez Canal as political crisis in the area are resolved.
The French transportation visibility provider Shippeo today said it has raised $30 million in financial backing, saying the money will support its accelerated expansion across North America and APAC, while driving enhancements to its “Real-Time Transportation Visibility Platform” product.
The funding round was led by Woven Capital, Toyota’s growth fund, with participation from existing investors: Battery Ventures, Partech, NGP Capital, Bpifrance Digital Venture, LFX Venture Partners, Shift4Good and Yamaha Motor Ventures. With this round, Shippeo’s total funding exceeds $140 million.
Shippeo says it offers real-time shipment tracking across all transport modes, helping companies create sustainable, resilient supply chains. Its platform enables users to reduce logistics-related carbon emissions by making informed trade-offs between modes and carriers based on carbon footprint data.
"Global supply chains are facing unprecedented complexity, and real-time transport visibility is essential for building resilience” Prashant Bothra, Principal at Woven Capital, who is joining the Shippeo board, said in a release. “Shippeo’s platform empowers businesses to proactively address disruptions by transforming fragmented operations into streamlined, data-driven processes across all transport modes, offering precise tracking and predictive ETAs at scale—capabilities that would be resource-intensive to develop in-house. We are excited to support Shippeo’s journey to accelerate digitization while enhancing cost efficiency, planning accuracy, and customer experience across the supply chain.”
Donald Trump has been clear that he plans to hit the ground running after his inauguration on January 20, launching ambitious plans that could have significant repercussions for global supply chains.
As Mark Baxa, CSCMP president and CEO, says in the executive forward to the white paper, the incoming Trump Administration and a majority Republican congress are “poised to reshape trade policies, regulatory frameworks, and the very fabric of how we approach global commerce.”
The paper is written by import/export expert Thomas Cook, managing director for Blue Tiger International, a U.S.-based supply chain management consulting company that focuses on international trade. Cook is the former CEO of American River International in New York and Apex Global Logistics Supply Chain Operation in Los Angeles and has written 19 books on global trade.
In the paper, Cook, of course, takes a close look at tariff implications and new trade deals, emphasizing that Trump will seek revisions that will favor U.S. businesses and encourage manufacturing to return to the U.S. The paper, however, also looks beyond global trade to addresses topics such as Trump’s tougher stance on immigration and the possibility of mass deportations, greater support of Israel in the Middle East, proposals for increased energy production and mining, and intent to end the war in the Ukraine.
In general, Cook believes that many of the administration’s new policies will be beneficial to the overall economy. He does warn, however, that some policies will be disruptive and add risk and cost to global supply chains.
In light of those risks and possible disruptions, Cook’s paper offers 14 recommendations. Some of which include:
Create a team responsible for studying the changes Trump will introduce when he takes office;
Attend trade shows and make connections with vendors, suppliers, and service providers who can help you navigate those changes;
Consider becoming C-TPAT (Customs-Trade Partnership Against Terrorism) certified to help mitigate potential import/export issues;
Adopt a risk management mindset and shift from focusing on lowest cost to best value for your spend;
Increase collaboration with internal and external partners;
Expect warehousing costs to rise in the short term as companies look to bring in foreign-made goods ahead of tariffs;
Expect greater scrutiny from U.S. Customs and Border Patrol of origin statements for imports in recognition of attempts by some Chinese manufacturers to evade U.S. import policies;
Reduce dependency on China for sourcing; and
Consider manufacturing and/or sourcing in the United States.
Cook advises readers to expect a loosening up of regulations and a reduction in government under Trump. He warns that while some world leaders will look to work with Trump, others will take more of a defiant stance. As a result, companies should expect to see retaliatory tariffs and duties on exports.
Cook concludes by offering advice to the incoming administration, including being sensitive to the effect retaliatory tariffs can have on American exports, working on federal debt reduction, and considering promoting free trade zones. He also proposes an ambitious water works program through the Army Corps of Engineers.