Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
What accounted for the wide swing in less than three weeks? Management may have succeeded during that time in
persuading the rank and file that the choice came down to accepting a revised offer or kiss their company, and their
jobs, goodbye. But it could have just as easily come down to one word: equality.
The company's first offer included wage increases and lump-sum bonuses for its drivers over the five-year
life of the extended contract. However, it froze salaries for so-called non-CDL employees, or workers who don't
hold a commercial driver's license. These employees include the thousands of dockworkers manning breakbulk
terminals in mostly large, established markets. These cities have sizable voting blocks and have members both
seasoned and active in labor contract issues.
Angered by the exclusion and by the prospect of no wage increases through March 2019, many workers told the company
to pound sand; big markets like Los Angeles, Chicago, Atlanta, Dallas, and Kansas City had a wide swath of "no" votes,
according to data from SJ Consulting, a Pittsburgh-based consultancy. SJ estimated that non-CDL employees account for
7,000 of YRC's unionized workforce of 26,000 to 30,000 members.
Stunned by the outcome, YRC executives scrambled to right the rig. Unlike the first proposal that was sent directly
to the membership without any input from union negotiators, the second proposal was the byproduct of intense bargaining
with Teamster hierarchy. It included, among other things, a softening of vacation restrictions, additional protections
for drivers affected by provisions allowing YRC to subcontract up to 6 percent of its driver work, and language that
would not subject any profit-sharing bonuses to the 15-percent annual wage reductions that were first negotiated in
2010 and will remain in effect through March 2019.
Perhaps most important, the revised offer brought nondrivers to parity with their driver counterparts; all union workers
will now receive annual lump-sum bonuses in each of the extended contract's first two years, with annual hourly
increases—offset by the 15- percent wage reduction—in the next three years.
The change in the wage language, combined with the knowledge that the union's top officials were involved in the process,
may have turned the tide. SJ's data, which took the form of a map of YRC's nationwide terminal network, showed a dramatic shift
in a number of key markets. Many cities that had either rejected the first offer or had split the votes down the middle swung to
ratification the second time around.
The contract extension restarted the all-important debt restructuring process that had stalled after the initial vote. YRC
said today it would go ahead with its plan to issue $250 million in equity, the proceeds of which will be used to pay off part
of its $1.4 billion debt load. In addition, bondholders have agreed to swap an additional $50 million in debt for new equity.
The company is also expected to receive two five-year-term loans for a total $1.1 billion in two five-year-term loans. Each
loan will be repaid at lower carrying costs than the crushing double-digit interest rates that currently accompany the company's
debt service. YRC's lenders demanded a contract extension with labor concessions in return for agreeing to restructure the
company's debt.
The ratification vote buys YRC labor peace for nearly the rest of the decade. But as in 2009 and 2010 when the rank and file
agreed to three extraordinary rounds of concessions to keep the company alive, this latest cycle will not play out painlessly
for labor. The company had estimated its original proposal would, along with unspecified corporate efficiencies, save it about
$100 million a year. There is little doubt that a chunk of those savings will come on the backs of workers, especially since
major wage and pension cutbacks already in effect will be unchanged.
For union employees at YRC's profitable regional division, the hurt of continued concessions is amplified by the bitterness
of feeling like the proverbial good son punished for the sins of the father. The elder, in this case, is YRC Freight, the
company's long-haul division, which has been an operating and financial mess since the old Yellow Transportation Co. bought
rival Roadway Express in 2003 and launched what would become a disastrous, multiyear integration.
"It makes me sick to my stomach," said Stephen Walski, a Joliet, Ill.-based driver for Holland, one of YRC's regional carriers.
Walski, an 18-year employee who had opposed further concessions, said many workers were scared by management's threats that the
company would cease operations Feb. 1 if the revised offer was rejected. Walski said he was suspicious about the wide swing in
the margins of the two votes and charged the union and the company with lying to the workers.
WELCH'S CHALLENGE
In this climate of mistrust, the burden falls squarely on YRC CEO James L. Welch to reassure anxious shippers,
boost the morale of deflated workers, and fend off thrusts by rivals poised to pick off profitable accounts if the
revised deal fell through. Welch will have several gusts of tailwind, namely a better—though hardly robust—economy;
a more disciplined pricing environment that will deter competitors from underbidding YRC for business; and a still-solid terminal
network with prime locations in markets like Chicago. YRC is also past a botched summertime network realignment of YRC Freight
that caused service disruptions, ratcheted up costs, and helped lead to the removal of Jeffrey A. Rogers as the unit's CEO.
Welch, who has since taken over the helm of the unit, said its operating metrics are back to where they were prior to the
start of the restructuring.
YRC also enjoys, from a wage standpoint at least, a seeming cost advantage over its two unionized rivals: ABF Freight System,
a unit of Fort Smith, Ark-based Arkansas Best Corp., and UPS Freight, the LTL division of Atlanta-based UPS Inc. According to SJ
data, the top rate for a YRC Freight driver in central Pennsylvania is $21.10 an hour. The top rates for ABF and UPS Freight
drivers are $22.72 and $26.65 an hour, respectively. The regional data is representative of the nationwide wage differential
between the carriers. Over the past three months, ABF and UPS Freight reached new collective-bargaining agreements with the Teamsters.
Satish Jindel, founder and president of SJ consulting, however, cautions that the data excludes the impact of health, welfare,
and benefit contributions as well as work-rule changes, all of which can add or subtract to the total cost of a carrier's
operations. Thus, there is no certainty that UPS Freight has the highest costs even though it pays the highest wages, he said.
YRC, which currently controls about 9 percent of U.S. LTL capacity, also has what is believed to be a loyal cluster of big
customers, including The Home Depot Inc., Wal-Mart Stores Inc., the Boeing Co., and broker and third-party logistics giant C.H.
Robinson Worldwide Inc. Welch said in an interview yesterday that YRC was regularly communicating with customers about operational
scenarios but was not addressing financial issues with them.
A top-level transportation executive who asked not to be identified said it was in the shippers' best interests for YRC to
remain on the road. "None of these guys want YRC to fail. It will cause panic and it will trigger chaos on multiple fronts,"
the executive said prior to the results of the second vote.
The most significant takeaway from this wrenching and seemingly endless saga is that YRC has gained financial breathing space,
increased its operating maneuverability, and cast its lenders off its back. However, the company still has significant mountains
to climb. It is a high-cost, unionized player in a largely low-cost, nonunion environment. It has old terminals and an aging
fleet—although a fleet's age is less important for LTL carriers that don't log as many miles as their truckload brethren.
One day, it will have to make good on a multibillion dollar pension nut. It still has a billion-dollar debt load, though it
will be carried at lower interest expense than before. And those who've walked this road for the past five years know that
YRC has made similar pledges of improvement before, only to return to the precipice.
Still, Jindel—who during YRC's darkest days in 2009 said that the company would survive while others wrote it
off—believes that Welch is a strong and competent leader who now finally has the tools he needs to make YRC
sustainable. "He has a very long runway to land safely on and bring people home," he said.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."