James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
It's a rare retailer these days that relies solely on business transacted in brick-and-mortar stores. Many, if not most, have hopped on the multichannel bandwagon, selling merchandise through both physical and digital (e-commerce) channels. And the evolutionary journey is by no means over. Many of the leading retailers are now well down the road to what's become known as "omnichannel commerce."
What's omnichannel commerce? Definitions vary, but for purposes of this article, we'll use the term to refer to retailers' efforts to integrate their store and e-commerce selling channels to work seamlessly together. The overarching idea is to enable customers to shop by any channel they choose and even use more than one channel to execute a single transaction. For example, a customer can go to a store, see something he or she likes, and order it for home delivery or order it online and pick it up at a store. More than likely, he or she will have similar options for returns.
Multichannel vs. Omnichannel: Our definition
People tend to bandy about the terms "multichannel" and "omnichannel" as if they were interchangeable. But for purposes of this research, we've drawn a distinction between the two. We use the term "multichannel" to refer to companies selling goods through multiple channels – i.e., stores, distributors, e-commerce, and so forth. The term "omnichannel," however, refers to a special form of multichannel commerce practiced by retailers who sell goods both through stores and over the Internet. The aim of these retailers is to integrate operations so as to provide a seamless shopping experience for customers.
The emergence of omnichannel commerce is not news, of course. The trend has been under way for some time and has been well documented in both business and consumer media. What often goes unaddressed, however, is the impact on the back end of the operation—the retailer's order fulfillment and delivery activities.
To get a better understanding of where things stand from a distribution perspective, ARC Advisory Group and DC Velocity teamed up to do a study. The research, which was conducted among 177 executives at retailers that sell goods through both traditional brick-and-mortar stores and websites, sought to answer a number of key questions: Just how far down the omnichannel road have retailers gotten? How have they altered their operations to meet the new demands? And perhaps most important, how well are they meeting the omnichannel distribution challenges?
STANDING UP TO AMAZON
Conventional wisdom holds that the omnichannel revolution was sparked by traditional merchants fighting back against incursions into their market by the likes of Amazon.com. Then last year, Amazon turned up the heat when it announced it would build out a distribution network that would allow for same-day deliveries in certain parts of the United States.
The pressure felt by retailers is reflected in the responses to our survey question on why their companies engaged in omnichannel commerce. Although study participants cited a number of reasons, the majority (78 percent) said it was to increase sales, and nearly three-quarters (73 percent) said it was to boost market share. (See Exhibit 1.) Other reasons cited included increased customer loyalty and higher margins, which helps explain why leading retailers are spending billions of dollars to improve their capabilities in this area. (By way of demographics, about a third – 33 percent – of the survey respondents came from the apparel sector, 15 percent from "big box" stores, another 15 percent from department stores, and the remainder from other types of retailers. Eighty-seven percent of study participants were based in the United States.)
When asked what options they offered customers, the respondents cited a wide array of capabilities. Topping the list was "walk-in" returns – 73 percent of respondents said their company provided for the return of goods ordered online to a store. Another 69 percent said they allowed customers to order products at the store for fulfillment from the warehouse or DC. Fifty-three percent offered consumers the option to order online and pick up the merchandise at the store. Forty-three percent picked orders at the store for home delivery. Another 36 percent allowed customers to order at a store but fulfilled that request from another store. Interestingly, 14 percent allowed customers to order goods online but let them pick up the items at a location other than their stores, such as a gas station or convenience store. (See Exhibit 2.)
To succeed in omnichannel distribution, retailers will have to pick the optimum distribution path, whether it's order in-store and deliver to home, or order online and fulfill from any store or warehouse location. Each option has a different cost structure that retailers need to thoroughly grasp, particularly when it comes to the incremental value of speedy home delivery service.
What emerged from the study, however, was evidence of a wide gap in the cost accounting capabilities of DCs versus stores. While most respondents could pinpoint the costs associated with various activities at the DC, few have an equally clear picture of the corresponding costs for store fulfillment. (See Exhibit 3.) For example, 78 percent of respondents said they knew the cost of picking individual items or "eaches" by stock-keeping unit (SKU) or product class in their e-commerce distribution center. But only 38 percent could pin down the corresponding costs for the back room of a store, and only 29 percent said they understood the expenses associated with picking eaches in the front of the store. In addition, while 70 percent said they could break out their transportation costs by SKU or product class for deliveries from an e-commerce DC, only 57 percent had that same level of understanding for shipments from a store.
STORE DISTRIBUTION CHALLENGES
As for how retailers are filling their online orders, the study found that stores are playing a significant – and growing – role. Thirty-five percent of retailers fill Web orders from stock in their retail stores, and another 18 percent are doing so but only at select stores. Furthermore, the study findings suggest the practice is poised to take off. Fifty-six percent of those retail respondents who are not currently filling online orders from store stocks plan to begin doing so within the next few years.
While retailers may be shifting more of their e-commerce fulfillment activities to the stores, it's not clear they have the proper groundwork in place, particularly where inventory accuracy is concerned. Today, cycle count accuracy levels at DCs that use warehouse management software in conjunction with automatic identification technology exceed 99.9 percent. Accuracy at the stores, however, appears to be falling far short of that mark. Only 30 percent of respondents reported that their store inventory accuracy level was 98 percent or higher. Another 32 percent said store inventory accuracy rates fell between 95 and 97.9 percent, while 15 percent characterized their accuracy rates as between 90 and 94.9 percent. At the low end of the spectrum, 17 percent said it was below 90 percent and, surprisingly, 6 percent did not measure inventory accuracy at the store.
The study suggested that one reason for the less-than-stellar inventory accuracy rates was the respondents' failure to make use of point-of-sale (POS) information. When asked what types of auto ID technology they used to ensure inventory accuracy at the store level, only 46 percent said they used POS data to update their inventory systems. The majority of respondents – 62 percent – relied on traditional bar-code scanning on the store floor or in the back room for inventory updating. Eight percent were using RFID for this purpose. At the other end of the scale, 20 percent were not doing anything in this regard or did not know if their company used any type of automatic identification in conjunction with inventory system updates. (That's not to say these respondents are necessarily satisfied with the status quo. Thirty-one percent of respondents did note that they believed their companies needed a real-time inventory system for the store.)
That failure to take advantage of modern tracking technologies could cause major headaches down the road. Lack of real-time visibility of store-level inventory could result in high customer dissatisfaction rates for retailers who offer shoppers the option to order online and then pick up their orders at the store. Furthermore, the study suggested retailers may not be fully aware of the risks. Sixty-seven percent of the retailers participating in the survey indicated they did not understand the impact of order fulfillment mistakes on customer retention and loyalty.
The study also examined how quickly retailers were getting merchandise ordered online and shipped from their stores into customers' hands. Six percent of respondents said they could guarantee delivery in four hours, and 21 percent said they guaranteed same-day delivery from a store location. However, most respondents – 34 percent – said a store-originated shipment would arrive the next day. Another 21 percent said they guaranteed two-day shipping, and the remainder – 17 percent – said they were unable to commit to a delivery time of less than three days.
As for how retailers are getting online orders filled at the store into customers' hands, 80 percent rely on parcel carriers for the task. Fifty-one percent are doing "drop shipping" with partners, while 43 percent use third-party logistics delivery services as partners. Of note was the fact that 31 percent engaged couriers and another 21 percent relied on a store fleet. Three percent reported that the store staff was making deliveries either with their own vehicles or by travel via subway or on foot. (Respondents were allowed to select multiple responses to this question.)
Respondents were also asked what key technologies were on their wish lists, with regard to supporting their omnichannel commerce efforts. At the top of the list was distributed order management software, cited by 48 percent of survey participants. These applications are designed to identify the best fulfillment location for a particular order. Second on the list, cited by 39 percent, were applications that calculate total landed costs (in other words, all of the expenses incurred in moving a shipment to a destination). Third on the list, cited by 38 percent, was inventory optimization software, applications that determine optimal stocking levels for all of the various locations in the supply chain. Eight percent said they already had all the technologies necessary for the job. (See Exhibit 4.)
STORE TRANFORMATION REQUIRED
All in all, our study indicates that retailers need to get a better grasp of what's involved in order fulfillment and shipping from store locations. Accurate fulfillment for online orders picked up at the store will demand either accurate store level inventory or use of inventory "slush funds." That could also necessitate long leadtimes to protect against the inability to accurately execute picking activities. At the moment, store fulfillment activities, largely under the control of store operations, lack the precision of execution found in a distribution center.
To succeed in omnichannel distribution, retailers will have to adopt many established distribution practices in their store operations. Retailers will not fare well if they rely on buffer inventory in their stores and long leadtimes for customer delivery. A transformation in store operations will be necessary to ensure the retailers' ability to profitably compete in an environment where consumers are becoming ever more demanding.
Editor's note: Steve Banker is an analyst with the ARC Advisory Group who oversaw this research. A more detailed summation of the survey findings along with recommendations for action is available from ARC for a fee.
Occupiers signed leases for 49 such mega distribution centers last year, up from 43 in 2023. However, the 2023 total had marked the first decline in the number of mega distribution center leases, which grew sharply during the pandemic and peaked at 61 in 2022.
Despite the 2024 increase in mega distribution center leases, the average size of the largest 100 industrial leases fell slightly to 968,000 sq. ft. from 987,000 sq. ft. in 2023.
Another wrinkle in the numbers was the fact that 40 of the largest 100 leases were renewals, up from 30 in 2023. According to CBRE, the increase in renewals reflected economic uncertainty, prompting many major occupiers to take a wait-and-see approach to their leasing strategies.
“The rise in lease renewals underscores a strategic shift in the market,” John Morris, president of Americas Industrial & Logistics at CBRE, said in a release. “Companies are more frequently prioritizing stability and efficiency by extending their current leases in established logistics hubs.”
Broken out into sectors, traditional retailers and wholesalers increased their share of the top 100 leases to 38% from 30%. Conversely, the food & beverage, automotive, and building materials sectors accounted for fewer of this year's top 100 leases than they did in 2023. Notably, building materials suppliers and electric vehicle manufacturers were also significantly less active than in 2023, allowing retailers and wholesalers to claim a larger share.
Activity from third-party logistics operators (3PLs) also dipped slightly, accounting for one fewer lease among the top 100 (28 in total) than it did in 2023. Nevertheless, the 2024 total was well above the 15 leases in 2020 and 18 in 2022, underscoring the increasing reliance of big industrial users on 3PLs to manage their logistics, CBRE said.
Oh, you work in logistics, too? Then you’ve probably met my friends Truedi, Lumi, and Roger.
No, you haven’t swapped business cards with those guys or eaten appetizers together at a trade-show social hour. But the chances are good that you’ve had conversations with them. That’s because they’re the online chatbots “employed” by three companies operating in the supply chain arena—TrueCommerce,Blue Yonder, and Truckstop. And there’s more where they came from. A number of other logistics-focused companies—like ChargePoint,Packsize,FedEx, and Inspectorio—have also jumped in the game.
While chatbots are actually highly technical applications, most of us know them as the small text boxes that pop up whenever you visit a company’s home page, eagerly asking questions like:
“I’m Truedi, the virtual assistant for TrueCommerce. Can I help you find what you need?”
“Hey! Want to connect with a rep from our team now?”
“Hi there. Can I ask you a quick question?”
Chatbots have proved particularly popular among retailers—an October survey by artificial intelligence (AI) specialist NLX found that a full 92% of U.S. merchants planned to have generative AI (GenAI) chatbots in place for the holiday shopping season. The companies said they planned to use those bots for both consumer-facing applications—like conversation-based product recommendations and customer service automation—and for employee-facing applications like automating business processes in buying and merchandising.
But how smart are these chatbots really? It varies. At the high end of the scale, there’s “Rufus,” Amazon’s GenAI-powered shopping assistant. Amazon says millions of consumers have used Rufus over the past year, asking it questions either by typing or speaking. The tool then searches Amazon’s product listings, customer reviews, and community Q&A forums to come up with answers. The bot can also compare different products, make product recommendations based on the weather where a consumer lives, and provide info on the latest fashion trends, according to the retailer.
Another top-shelf chatbot is “Manhattan Active Maven,” a GenAI-powered tool from supply chain software developer Manhattan Associates that was recently adopted by the Army and Air Force Exchange Service. The Exchange Service, which is the 54th-largest retailer in the U.S., is using Maven to answer inquiries from customers—largely U.S. soldiers, airmen, and their families—including requests for information related to order status, order changes, shipping, and returns.
However, not all chatbots are that sophisticated, and not all are equipped with AI, according to IBM. The earliest generation—known as “FAQ chatbots”—are only clever enough to recognize certain keywords in a list of known questions and then respond with preprogrammed answers. In contrast, modern chatbots increasingly use conversational AI techniques such as natural language processing to “understand” users’ questions, IBM said. It added that the next generation of chatbots with GenAI capabilities will be able to grasp and respond to increasingly complex queries and even adapt to a user’s style of conversation.
Given their wide range of capabilities, it’s not always easy to know just how “smart” the chatbot you’re talking to is. But come to think of it, maybe that’s also true of the live workers we come in contact with each day. Depending on who picks up the phone, you might find yourself speaking with an intern who’s still learning the ropes or a seasoned professional who can handle most any challenge. Either way, the best way to interact with our new chatbot colleagues is probably to take the same approach you would with their human counterparts: Start out simple, and be respectful; you never know what you’ll learn.
With the hourglass dwindling before steep tariffs threatened by the new Trump Administration will impose new taxes on U.S. companies importing goods from abroad, organizations need to deploy strategies to handle those spiraling costs.
American companies with far-flung supply chains have been hanging for weeks in a “wait-and-see” situation to learn if they will have to pay increased fees to U.S. Customs and Border Enforcement agents for every container they import from certain nations. After paying those levies, companies face the stark choice of either cutting their own profit margins or passing the increased cost on to U.S. consumers in the form of higher prices.
The impact could be particularly harsh for American manufacturers, according to Kerrie Jordan, Group Vice President, Product Management at supply chain software vendor Epicor. “If higher tariffs go into effect, imported goods will cost more,” Jordan said in a statement. “Companies must assess the impact of higher prices and create resilient strategies to absorb, offset, or reduce the impact of higher costs. For companies that import foreign goods, they will have to find alternatives or pay the tariffs and somehow offset the cost to the business. This can take the form of building up inventory before tariffs go into effect or finding an equivalent domestic alternative if they don’t want to pay the tariff.”
Tariffs could be particularly painful for U.S. manufacturers that import raw materials—such as steel, aluminum, or rare earth minerals—since the impact would have a domino effect throughout their operations, according to a statement from Matt Lekstutis, Director at consulting firm Efficio. “Based on the industry, there could be a large detrimental impact on a company's operations. If there is an increase in raw materials or a delay in those shipments, as being the first step in materials / supply chain process, there is the possibility of a ripple down effect into the rest of the supply chain operations,” Lekstutis said.
New tariffs could also hurt consumer packaged goods (CPG) retailers, which are already being hit by the mere threat of tariffs in the form of inventory fluctuations seen as companies have rushed many imports into the country before the new administration began, according to a report from Iowa-based third party logistics provider (3PL) JT Logistics. That jump in imported goods has quickly led to escalating demands for expanded warehousing, since CPG companies need a place to store all that material, Jamie Cord, president and CEO of JT Logistics, said in a release
Immediate strategies to cope with that disruption include adopting strategies that prioritize agility, including capacity planning and risk diversification by leveraging multiple fulfillment partners, and strategic inventory positioning across regional warehouses to bypass bottlenecks caused by trade restrictions, JT Logistics said. And long-term resilience recommendations include scenario-based planning, expanded supplier networks, inventory buffering, multimodal transportation solutions, and investment in automation and AI for insights and smarter operations, the firm said.
“Navigating the complexities of tariff-driven disruptions requires forward-thinking strategies,” Cord said. “By leveraging predictive modeling, diversifying warehouse networks, and strategically positioning inventory, JT Logistics is empowering CPG brands to remain adaptive, minimize risks, and remain competitive in the current dynamic market."
With so many variables at play, no company can predict the final impact of the potential Trump tariffs, so American companies should start planning for all potential outcomes at once, according to a statement from Nari Viswanathan, senior director of supply chain strategy at Coupa Software. Faced with layers of disruption—with the possible tariffs coming on top of pre-existing geopolitical conflicts and security risks—logistics hubs and businesses must prepare for any what-if scenario. In fact, the strongest companies will have scenarios planned as far out as the next three to five years, Viswanathan said.
Grocery shoppers at select IGA, Price Less, and Food Giant stores will soon be able to use an upgraded in-store digital commerce experience, since store chain operator Houchens Food Group said it would deploy technology from eGrowcery, provider of a retail food industry white-label digital commerce platform.
Kentucky-based Houchens Food Group, which owns and operates more than 400 grocery, convenience, hardware/DIY, and foodservice locations in 15 states, said the move would empower retailers to rethink how and when to engage their shoppers best.
“At HFG we are focused on technology vendors that allow for highly targeted and personalized customer experiences, data-driven decision making, and e-commerce capabilities that do not interrupt day to day customer service at store level. We are thrilled to partner with eGrowcery to assist us in targeting the right audience with the right message at the right time,” Craig Knies, Chief Marketing Officer of Houchens Food Group, said in a release.
Michigan-based eGrowcery, which operates both in the United States and abroad, says it gives retail groups like Houchens Food Group the ability to provide a white-label e-commerce platform to the retailers it supplies, and integrate the program into the company’s overall technology offering. “Houchens Food Group is a great example of an organization that is working hard to simultaneously enhance its technology offering, engage shoppers through more channels and alleviate some of the administrative burden for its staff,” Patrick Hughes, CEO of eGrowcery, said.
The 40-acre solar facility in Gentry, Arkansas, includes nearly 18,000 solar panels and 10,000-plus bi-facial solar modules to capture sunlight, which is then converted to electricity and transmitted to a nearby electric grid for Carroll County Electric. The facility will produce approximately 9.3M kWh annually and utilize net metering, which helps transfer surplus power onto the power grid.
Construction of the facility began in 2024. The project was managed by NextEra Energy and completed by Verogy. Both Trio (formerly Edison Energy) and Carroll Electric Cooperative Corporation provided ongoing consultation throughout planning and development.
“By commissioning this solar facility, J.B. Hunt is demonstrating our commitment to enhancing the communities we serve and to investing in economically viable practices aimed at creating a more sustainable supply chain,” Greer Woodruff, executive vice president of safety, sustainability and maintenance at J.B. Hunt, said in a release. “The annual amount of clean energy generated by the J.B. Hunt Solar Facility will be equivalent to that used by nearly 1,200 homes. And, by drawing power from the sun and not a carbon-based source, the carbon dioxide kept from entering the atmosphere will be equivalent to eliminating 1,400 passenger vehicles from the road each year.”